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Home >> Buick >> 2007 >> Lucerne CX >> Repair and Diagnosis >> External Pages >> Different car >> Section 203 (Engine Mechanical - 3.5L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Cylinder Head Assemble >> Assembly Procedure

Assembly Procedure

WARNING: This page is about a different car, the 2006 Pontiac Montana SV6, 2006 Chevrolet Uplander, and 2006 Buick Terraza. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Valve Locks, Caps, Seats & Spring
    GM54389Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Use oversize valve stem seals if you install oversize valves.
  1. Lubricate the valve stem with clean engine oil.
  2. Install the valves.
  3. Lightly tap the new or reconditioned valves into the valve seat.
  4. Install the valve stem oil seals.
  5. Install the valve springs.
  6. Install the valve spring caps.
  7. Fig 2: Compressing Valve Springs
    GM54421Courtesy of GENERAL MOTORS CORP.
  8. Compress the valve springs using the J 38606  . See Special Tools .
  9. Install the valve spring cap keys. Hold the valves in place with grease, if necessary.
  10. Release the valve springs.
  11. Ensure that the valve locks are seated.
  12. Measure valve spring installed height.
  13. If the valve spring installed height is not within specifications install 0.25 mm (0.010 in) rocker arm shims P/N 88894006 as needed. If more than 2 shims are needed replace the cylinder head or valve.
  14. Apply sealer GM P/N 12346004 (Canadian P/N 10953480) to the coolant temperature sensor.
  15. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  16. Install the coolant temperature sensor, if required.

    Tighten:  Tighten the coolant temperature sensor to 23 N.m (17 lb ft).

  17. Fig 3: View Of Heater Inlet Pipe Stud & Coolant Temperature Sensor
    GM909634Courtesy of GENERAL MOTORS CORP.
  18. Install the heater inlet pipe stud, if required.

    Tighten:  Tighten the heater inlet pipe stud to 35 N.m (26 lb ft).

  19. Fig 4: Identifying Cylinder Head Plug
    GM1656125Courtesy of GENERAL MOTORS CORP.
  20. Apply sealer GM P/N 12346004 (Canadian P/N 10953480) to the cylinder head plug.
  21. Install the cylinder head plug.

    Tighten:  Tighten the cylinder head plug to 20 N.m (15 lb ft).