Installation Procedure
WARNING: This page is about a different car, the 2004 Buick Regal. However, it is still accessible from the selected car via links, so may be relevant.
- If removed, install the ECT sensor.
Tighten: Tighten the ECT sensor to 25 N.m (18 lb ft).
- If removed, install the thermostat, the gasket, and the water outlet housing.
- Install the water outlet housing bolt and the stud.
Tighten: Tighten the bolt and the stud to 27 N.m (20 lb ft).
- Install the intake manifold gaskets.
- Apply sealer, GM P/N 12346286 (Canadian P/N 10953472) or equivalent, to the ends of the intake seals.
- Install the lower intake manifold seals.
- Align the coolant bypass tube with the opening in the manifold. Install the lower intake manifold.
- Install the lower intake manifold bolts.
Tighten: Tighten the lower intake manifold bolts from the center to the outside in sequence to 15 N.m (11 lb ft).
- Connect the ECT sensor electrical connector.
- Install the EGR outlet pipe to the lower intake manifold.
- Install the EGR outlet pipe bolt.
Tighten: Tighten the bolt to 29 N.m (21 lb ft).
- Install the radiator inlet hose to the water outlet housing. Refer to Radiator Hose Replacement - Inlet (3.1L) or Radiator Hose Replacement - Inlet (3.8L) in Engine Cooling.
- Install the supercharger. Refer to Supercharger Replacement .
- Fill the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
- Inspect for fluid or vacuum leaks.
NOTE:
Refer to Fastener Notice in Cautions and Notices.