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Oil Pan Installation

WARNING: This page is about a different car, the 2004 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: For aluminum oil pans, begin with step 4. For steel oil pans, skip steps 4 and 5.
  1. For steel oil pans, apply a continuous bead 6.35 mm (0.25 in) thick of RTV sealer GM P/N 12378521 (Canadian P/N 88901148) to the topside of the new windage tray gasket. Apply the RTV sealant directly over the sealing bead.
  2. Fig 1: Applying RTV Sealer GM P/N 12378521 To Topside Of New Windage Tray Gasket
    GM1341869Courtesy of GENERAL MOTORS CORP.
  3. Install the NEW windage tray gasket onto the engine.
  4. Apply a continuous bead 6.35 mm (0.25 in) thick of RTV sealer GM P/N 12378521 (Canadian P/N 88901148) to the bottom side of the new windage tray gasket. Apply the RTV sealant directly over the sealing bead.
  5. Fig 2: Applying RTV Sealer GM P/N 12378521 To Bottom Side Of New Windage Tray Gasket
    GM741054Courtesy of GENERAL MOTORS CORP.
  6. For aluminum oil pans, apply a continuous bead 6.35 mm (0.25 in) thick of RTV sealer GM P/N 12378521 (Canadian P/N 88901148), ensuring that the sealer also completely fills the groove in the oil pan.
  7. Fig 3: Applying RTV Sealer GM P/N 12378521 For Completely Filling Groove In Oil Pan
    GM1572701Courtesy of GENERAL MOTORS CORP.
  8. To ensure proper sealing, apply additional sealer at the four points called out in the illustration (1).
  9. Install the oil pan and oil pan windage tray gasket - if applicable.
  10. Fig 4: Identifying Oil Pan
    GM44775Courtesy of GENERAL MOTORS CORP.
  11. Clean the oil pan bolts of all debris.
  12. Apply one drop of GM P/N 12345382 (Canadian P/N 10953489) to each bolt.
  13. NOTE: Refer to Fastener Notice in Cautions and Notices.
  14. Install the oil pan bolts.

    Tighten:  Tighten the oil pan bolts to 14 N.m (125 lb in).

  15. Install the oil level sensor.

    Tighten:  Tighten the oil level sensor to 20 N.m (15 lb ft).

  16. Fig 5: Identifying Oil Level Sensor
    GM35861Courtesy of GENERAL MOTORS CORP.