Installing the flywheel
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1).
- Use set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Deep stop Screw in tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark screwing depth (A) on the thread cutter (1) from the special tool set 2 285 058 with a commercially available tool (2).
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | |
|---|---|
| Screw-in depth | 18 mm |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from the set of special tools 2 285 058 up to the screw-in depth (2) in the arrow direction.
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | |
|---|---|
| Screw-in depth | 18 mm |
- Make sure that the thread cutter is (1) not pressed up against the timing chain (3).
NOTE:
TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
- Make sure that the screw-in depth (2) of the screw tap (1) is not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3).
- Note the installation position of the magnet wheel (1).
- Position the magnet wheel (1) on the crankshaft.
- Replace screws (1) to (8).
Parts: Screw
- Position the flywheel (B).
- Screw in flywheel bolt (1) to (8) by hand.
- Set flywheel (B) with the special tool 0 494 034 (11 9 261) and screw tight with the special tool 0 494 130 (11 9 264) .
- Make sure that the tightening sequence starts with the dowel pin (A).
- Tighten the flywheel bolts in the sequence (1) to (8) (note the angle of rotation in the next step).
TIGHTENING TORQUES SPECIFICATION
| Flywheel to crankshaft | ||
|---|---|---|
| M12x1.5 Replace screws. |
Tightening torque | 45 Nm |
| Angle of rotation | 45° | |
- Apply all flywheel bolts (1) with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260) .
Follow-up work
- Refer to INSTALLING THE AUTOMATIC TRANSMISSION (ALL-WHEEL DRIVE VEHICLE) (GA8HP76Z) .
- Refer to INSTALLING STARTER MOTOR .
- Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
- Refer to INSTALLING THE HEAT SHIELDS .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING CENTER STIFFENING PLATE .
- Refer to IF INSTALLED: INSTALLING THE RIGHT AND LEFT TORSION STRUTS .
- Refer to INSTALLING TANK COVER ON LEFT AND RIGHT .
- Refer to FASTENING THE CHARGE AIR CROSSING .
- Refer to INSTALLING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT .
- Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH TRIM .
- Refer to ATTACHING THE FRONT LEFT WHEEL .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING FRONT CROSS CONNECTION .
- Refer to INSTALLING FRONT-END STRUT ON LEFT AND RIGHT .
- Refer to INSTALLING MOUNT OF HOOD SEAL ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to INSTALLING THE COVER PANEL OF THE ENGINE COMPARTMENT ON THE REAR LEFT AND RIGHT .
- Refer to INSTALLING INTAKE FILTER HOUSING .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to ACTIVATING VEHICLE ELECTRICAL SYSTEM .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .