Installing The Rear Left Side Panel
- Install reinforcement plate (1)
and tack by welding.
- Pre-clean bonding surfaces of reinforcement plate (1)
and the body.
CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean the bonding surfaces of the reinforcement plate (1)
and the body.
CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive on to the reinforcement plate (1)
.
ADHESIVE SPECIFICATION
Body adhesive K5 195 ml 83195A59935 - Install reinforcement plate (1) .
- Pre-clean bonding surfaces of reinforcement plate (1) and the body with cleaning agent R2.
- Clean the bonding surfaces of the reinforcement plate (1) and the body using R1 solvent cleaner.
- Apply adhesive on to the reinforcement plate (1) .
- Install reinforcement plate (1)
.
- Pre-clean the bonding surfaces (1) on the new part and on the vehicle with solvent cleaner R2.
- Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.
- Apply adhesive on the bonding surfaces (1)
.NOTE: TECHNICAL INFORMATION
For additional information see: 41 00...
Installation of cavity sealing (expanded) - Apply sealant to the cavity sealings (2)
.
CONSUMABLE SPECIFICATION
Sealant D2 290 ml 83425A547B9 - Install the side panel with the help of a second person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Align the side wall in the areas of the separating cuts and secure it with locking pliers.
- Tighten the nuts on the reinforcement plate.
CONSUMABLE SPECIFICATION
Plastic nut ø18 mm 51161943122 CONSUMABLE SPECIFICATION
Plastic nut ø22 mm 07147169847 - Rivet the side panel in the areas (1)
to (3)
with blind rivets.
CONSUMABLE SPECIFICATION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - Attach separating cut (1)
and reinforcement plate (2)
through welding.
Only weld the separating cut and reinforcement plate after installation of the punch rivet.
- Rivet the side panel in the areas (1)
and (2)
with punch rivets.
Area Description Number 1 N4 1 2 N5 8 CONSUMABLE SPECIFICATION
Punch rivet N4
Ø 3 mm; 4 mm long83192457307 CONSUMABLE SPECIFICATION
Punch rivet N5
Ø 5 mm; 5 mm long83192158079 - Rivet the side panel in area (1)
with 7 punch rivets N5.
- Rivet the side panel in the areas (1)
and (2)
with punch rivets.
Area Description Number 1 N5 1 2 N4 1 - Rivet the side panel in the areas (1)
to (3)
with punch rivets.
Area Description Number 1 N5 8 2 N5 10 3 N5 4 - Also apply adhesive (2)
to the outer wheel arch section (3)
.
(1) = side panel wheel arch
- Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
- Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
- Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm
(1) = adhesive
(2) = rear quarter panel
- Seal the new part with sealant in the same way as for standard production.
Seal with sealant in the area (3) according to the standard.
CONSUMABLE SPECIFICATION
Sealant D2 290 ml 83425A547B9 - Weld the side panel in these areas (1)
.
Avoid excessive heat input on the adjacent adhesive areas.
- Weld the separating cut (1)
and the reinforcement plate (2)
.
Avoid excessive heat input at the bordering adhesive areas and cavity sealing (3) .
Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.
CONSUMABLE SPECIFICATION
Screw
EMC screw, SF Plus, M5x1583190301639 - Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATION
| Sealant D2 | 290 ml | 83425A547B9 |
- After the adhesive has hardened, install 3 EMC screws in the areas (1) .
CONSUMABLE SPECIFICATION
| Screw EMC screw, SF Plus, M5x15 |
83190301639 |