Prepare New Part
NOTE:
TECHNICAL INFORMATION
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground. For more information see: 41 00... BMW bonding instructions
Adhesive technology in the area of the outer skin (not for structural adhesion):
The bonding surfaces of the new parts may not sharpened or ground. For more information see: 41 00... BMW bonding instructions
- Mark the separating cut (1) on the new part according to the separating cut (2) on the vehicle + 20 mm added material and cut.
- Adjust the luggage compartment floor and secure.
- Prepare the joints in areas (1) and (2) using the bond-and-rivet method.
- In areas (1) and (2), set 8 bores 0 4.2 mm for the blind rivet.
Area Number 1 4 2 3 NOTE: To provide a better overview: Schematic diagram with partially hidden components. - Prepare area (1) for joining by glue rivet method.
- In area (1), set 6 bores 0 4.2 mm for the blind rivet.
- Prepare areas (1) and (2) for joining using the bonded rivet method.
- In area (1), set a bore 0 4.2 mm for the blind rivet.
- Remove new component. Deburr bores.
Replacing the coarse thread bolt and threaded weld bolts (steel surface)
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Renew the coarse thread bolt (1) and the threaded weld bolt (2).
Parts : Coarse thread bolt, threaded weld bolt
Take the number and position from the component to be replaced or the add-ons.
- Weld the coarse thread bolt (1) and threaded weld bolt (2) onto the new part.
Check ground pins and replace if necessary
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details. - Check the ground pins (1) for stability and renew if necessary.