Installing Tail Cowling
NOTE:
Perform the steps on the left and right side.
- Pre-clean the bonding surfaces (1) on the new part and on the vehicle with solvent cleaner R2.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K5 to bonding surfaces (1).ADHESIVE SPECIFICATION
Body adhesive K5 195 ml 83195A59935 - Install the new part and rivet in areas (1) to (3) with blind rivets N3.CONSUMABLE SPECIFICATION
Blind rivet N3
ø 4 mm; clamping area 1-3 mm83190301421 - Rivet new part in the areas (1) to (3) with blind rivets N3.NOTE: Perform the steps on the left and right side.
- Rivet the tail cowling in the areas (1) and (2) with punch rivets N4 and N5.
Area Description Number 1 N4 total of 14 2 N5 total of 10 CONSUMABLE SPECIFICATIONPunch rivet N4
ø 3 mm; 4 mm long83192457307 CONSUMABLE SPECIFICATIONPunch rivet N5
ø 5 mm; 5 mm long83192158079 Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the adhesive has fully hardened.
- Screw in the EMC screw.CONSUMABLE SPECIFICATION
EMC screw SF Plus M5x15 83190301639 - Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310ml 83422409985 NOTE: Perform the steps on the left and right side.NOTE: TECHNICAL INFORMATION
Avoid contact of the escaped adhesive with the support for the bumper cover. Do not use any cleaning agents containing solvents. - Press in the tail cowling in area (1) and remove the emerging adhesive.
- Attach the support for bumper cover.
- After the adhesive has hardened, install 3 EMC screws in the areas (2).CONSUMABLE SPECIFICATION
screw
EMC screw, SF Plus, M5x1583190301639