LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2025 >> M240i >> Repair and Diagnosis >> External Pages >> Different car >> Section 255 (Cooling System -- Repair M4 (G82 & G83)) >> 17 51 Charge Air Cooler With Attachment >> 17 51 000 Remove and install/replace charge air cooler (with manifold) (M4 AWD models, 2021-2023) >> Replacing the charge air cooler

Replacing the charge air cooler

WARNING: This page is about a different car, the 2025 BMW M4, 2024 BMW M4, 2023 BMW M4, 2022 BMW M4, and 2021 BMW M4. However, it is still accessible from the selected car via links, so may be relevant.

Removing the throttle body 

G14926953Courtesy of BMW OF NORTH AMERICA, INC.
G14926954Courtesy of BMW OF NORTH AMERICA, INC.
G14926956Courtesy of BMW OF NORTH AMERICA, INC.
G14926957Courtesy of BMW OF NORTH AMERICA, INC.
G14926958Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATIONS

Holder to charge air cooler 
Self-tapping screw M6 Tightening torque  5 Nm
G14926958Courtesy of BMW OF NORTH AMERICA, INC.
G14926957Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATIONS

Boost pressure sensor to intake plenum 
TS6X20 Tightening torque  5 Nm
G14926956Courtesy of BMW OF NORTH AMERICA, INC.

Installing the throttle body 

TIGHTENING TORQUE SPECIFICATIONS

Throttle body to charge air cooler 
Hexagon screw M6 Tightening torque  9 Nm
G14926954Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATIONS

Connecting bracket on throttle valve 
Oval-head screw M6 Replace screws. Joining torque 
tightening torque 
4 Nm
8 Nm
G14926953Courtesy of BMW OF NORTH AMERICA, INC.