Removing starter motor
WARNING:
Working on 12 V electrical system
.
Risk of short circuits! Risk of fire!
Risk of short circuits! Risk of fire!
- Make sure that there is no charger connected to the jump start terminal in the engine compartment.
- Detach battery ground lead from battery.
- For auxiliary batteries: Detach battery minus cables from all auxiliary batteries.
NOTE:
RISK OF DAMAGE
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS) .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults .
Damage to battery terminal, the safety battery terminal or the intelligent battery sensor (IBS) .
Damaged battery terminals can lead to malfunctions or vehicle electrical system faults .
- Detach battery terminal from battery pole by carefully shifting to and fro. Do not pry off using a tool.
Preliminary work
- Refer to DEACTIVATING ELECTRICAL SYSTEM .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THRUST FIELD .
- Refer to REMOVING THE CENTER UNDERBODY PROTECTION .
- Refer to REMOVING REAR UNDERBODY PROTECTION .
WARNING:
Hot surfaces
.
Risk of burning!
Risk of burning!
- Perform all work only on components that have cooled down.
NOTE:
RISK OF DAMAGE
Electrostatic discharge .
Damage to or destruction of electrical components .
Electrostatic discharge .
Damage to or destruction of electrical components .
- Leave the electrical components in their original packaging until they are being installed. Only use the original packaging for returning the product. Always package removed components straight away.
- Read and comply with user information on using the associated special tool 12 7 060.
- Only tap the housings of electrical components. Do not tap pins or multi-pin connectors directly.
- Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
- For additional information see: NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .
- Loosen nut (1).
- Unlock plug connection (2) and disconnect.
- Loosen clamps (1).
- Thread out positive battery cable (2) and set it aside.
- Release the expanding rivet (1) from the acoustic cover (2) for the oil pan.
- Loosen the expanding rivet (1).
- Undo fir tree clip (1).
- Loosen the expanding rivet (1).
- Detach the acoustic cover (2) for the oil pan and set aside downwards.
- Loosen screws (1).
- Position the starter motor (1) carefully
in the marked area above the acoustic cover (2) as shown.
Removal is not possible without positioning the starter motor.
- Make sure that the acoustic cover (1) is not damaged .
- Carefully fold the acoustic cover (1) down.
- Feed out the starter motor (2) carefully
in arrow direction to the rear and downwards.
- Remove starter (1).