Torque Converter Clutch

Since the efficiency of the torque converter at coupling speed is approximately 1.1 to 1, fuel economy is compromised. To offset this a torque converter clutch was added on EH controlled transmissions. The torque converter clutch locks the turbine to the converter housing. This creates a mechanical coupling with a ratio of 1:1. This can only be achieved at higher engine speeds. The torque converter clutch must be disengaged at low engine speeds to prevent stalling. There are two methods for controlling the torque converter clutch on BMW transmissions:

• A4S310/270R, 4HP22/24 EH, A5S310Z - These transmission use an on/off control method to lock and unlock the torque converter. The TCC is either completely engaged or completely disengaged. This method of engagement provides an abrupt sensation when the TCC is locking and unlocking. This abrupt sensation can be unpleasant and undesirable to some drivers.
• A5S560Z, A5S440Z, A5S325Z, GA6HP26Z, A5S360/390R - These transmissions use a gradual approach to TCC control. The TCC is gradually applied and released, this method reduces the abrupt feel of the on/off type TCC. The TCC solenoid is controlled by pulse width modulation. This allows fluid to be gradually introduced and released to the TCC.

The TCC is spring loaded to the engaged position. Pressurized fluid releases the TCC, when the pressurized fluid is released, the TCC is engaged. Depending on transmission application, the TCC can be engaged in 3rd, 4th or 5th gear. The TCC must be disengaged at low speeds to prevent stalling. See Fig 1 and Fig 2 .