LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2025 >> 230i >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Brakes - Repair (E46)) >> Overhaul >> Left Or Right Front Brake Caliper >> Disassembly

Left Or Right Front Brake Caliper: Disassembly

WARNING: This page does not describe the selected car, but rather 43 other vehicles, including the 2006 BMW M3, 2006 BMW 330Ci, 2006 BMW 325Ci, 2005 BMW M3, and 2005 BMW 330xi. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove caliper. See CALIPER ASSEMBLY .
  2. Remove pads from caliper. Remove caliper piston retaining ring (if equipped) and dust boot. Insert wooden block in caliper cavity. See Fig 1.
  3. Slowly apply air pressure to fluid inlet of caliper to force out piston. To protect piston, place a protective plate (hard wood or hard felt) in caliper recess.
  4. Check guide sleeves (5). Fit new repair-kit guide sleeve if necessary. See Fig 2.
  5. Remove sealing ring carefully with a plastic needle. See Fig 3.
  6. Thoroughly inspect cylinder bore, piston and flange surfaces. Machining of cylinders and pistons is not permitted.
Fig 1: Pressing Out Piston
G00103296Courtesy of BMW OF NORTH AMERICA, INC.
Fig 2: Locating Guide Sleeves
G00103297Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Removing Sealing Ring
G00103298Courtesy of BMW OF NORTH AMERICA, INC.