Install New Parts

Installing right side member 

• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Adjust new parts to fit with alignment bracket or universal fixture and secure.
• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld new part in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

  Install the luggage compartment floor on the right 

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
  CONSUMABLE SPECIFICATION
  
  

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
  CONSUMABLE SPECIFICATION
  
  

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K5 to the bonding surfaces.
  ADHESIVE SPECIFICATION
  
  

  Body adhesive K5

  50 ml

  83192158654

  NOTE: TECHNICAL INFORMATION 
  When installing the new part, make sure that all bonding surfaces have sufficient adhesive.
• Install the new part and rivet it in areas (1) and (2) with blind rivet N3.
  CONSUMABLE SPECIFICATION
  
  

  Blind rivet N3  ø 4 mm; clamping area 1-3 mm

  83190301421

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: To provide a better overview: Schematic diagram with partially hidden components.
• Rivet the new part in area (1) with blind rivet N3.

  Courtesy of BMW OF NORTH AMERICA, INC.

• In area (1), rivet the new part with blind rivet N3.
• In area (2), install 2 x punch rivets N4.
  CONSUMABLE SPECIFICATION
  
  

  Punch rivet N4  ø 3 mm; 4 mm long

  83192457307

  Courtesy of BMW OF NORTH AMERICA, INC.

  Installing the EMC screw 

• Drill a hole with a diameter of 4.2 mm.

  In the case of glued connections, only drill the hole after the adhesive has fully hardened.

• Screw in the EMC screw.
  CONSUMABLE SPECIFICATION
  
  

  EMC screw

  SF Plus M5x15

  83190301639

• Seal the EMC screw with the sealant.
  CONSUMABLE SPECIFICATION
  
  

  Sealant D1 (seam sealing)

  310ml

  83422409985

• After the adhesive has hardened in areas (1), install two EMC screws.
  CONSUMABLE SPECIFICATION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: To provide a better overview: Schematic diagram with partially hidden components.
• Install an EMC screw once the adhesive has hardened in area (1).
  CONSUMABLE SPECIFICATION
  
  

  screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

  Install center luggage compartment floor

  NOTE: TECHNICAL INFORMATION 
  Use only approved spot welder for repair.
  For additional information see: 41 00... Workshop equipment
• Install and secure the new parts.
• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: Perform the steps on the left and right side.
• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in the area (1).

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new parts in areas (1) and (2).

  Courtesy of BMW OF NORTH AMERICA, INC.