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Unlocking and disconnecting different plug connections (M4 2021-2023)

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NOTE: The document describes unlocking and disconnecting different types of plug connections.
Differences in the details of the size and shape of the plug connections are possible.
  1. Press locking mechanism and open release fixture in arrow direction.

    Disconnect plug connection.

    G15340148Courtesy of BMW OF NORTH AMERICA, INC.
  2. Press locking mechanism and open release fixture in arrow direction.

    Disconnect plug connection.

    G15340149Courtesy of BMW OF NORTH AMERICA, INC.
  3. Open release fixture in arrow direction and disconnect plug connection in arrow direction.
    G15340150Courtesy of BMW OF NORTH AMERICA, INC.
  4. Press locking mechanism and disconnect plug connection in arrow direction.
    G15340151Courtesy of BMW OF NORTH AMERICA, INC.
  5. Press locking mechanism and disconnect plug connection in arrow direction.
    G15340152Courtesy of BMW OF NORTH AMERICA, INC.
  6. Press locking mechanism and disconnect plug connection in arrow direction.
    G15340153Courtesy of BMW OF NORTH AMERICA, INC.
  7. Press locking mechanism and disconnect plug connection in arrow direction.
    G15340154Courtesy of BMW OF NORTH AMERICA, INC.
  8. Press locking mechanism and disconnect plug connection in arrow direction.
    G15340155Courtesy of BMW OF NORTH AMERICA, INC.
  9. Press locking mechanism and disconnect plug connection in arrow direction.
    G15340156Courtesy of BMW OF NORTH AMERICA, INC.
  10. Press the lock and detach plug connection.
    G15340157Courtesy of BMW OF NORTH AMERICA, INC.
  11. Press the lock and detach plug connection.
    G15340158Courtesy of BMW OF NORTH AMERICA, INC.
  12. Press the lock on both sides and detach plug connection.
    G15340159Courtesy of BMW OF NORTH AMERICA, INC.
  13. Press the lock and detach plug connection.
    G15340160Courtesy of BMW OF NORTH AMERICA, INC.
  14. Press locking mechanism and open release fixture in arrow direction.

    Disconnect plug connection.

    G15340161Courtesy of BMW OF NORTH AMERICA, INC.
  15. Press the lock and detach plug connection.
    G15340162Courtesy of BMW OF NORTH AMERICA, INC.
  16. Pull out lock and press.

    Disconnect plug connection.

    G15340163Courtesy of BMW OF NORTH AMERICA, INC.
  17. Press the lock and detach plug connection.
    G15340164Courtesy of BMW OF NORTH AMERICA, INC.
  18. Press the lock and detach plug connection.
    G15340165Courtesy of BMW OF NORTH AMERICA, INC.
  19. Press the lock and detach plug connection.
    G15340166Courtesy of BMW OF NORTH AMERICA, INC.
  20. Plug connection, e.g. on the power distribution box:

    Press into the opening (2) using a suitable tool (1).

    Detach plug connection (3) upwards.

    G15340167Courtesy of BMW OF NORTH AMERICA, INC.
  21. Plug connection, e.g. on the power distribution box:

    Lift lock (1) with a suitable tool.

    Detach plug connection (2) upwards.

    G15340168Courtesy of BMW OF NORTH AMERICA, INC.
  22. Vibration resistant high power engine contacts:

    Attention! 

    For this connector type, increased forces come into play when disconnecting and closing. 

    Disconnect: 

    G15340169Courtesy of BMW OF NORTH AMERICA, INC.

    First pull out locking mechanism (1) downward in arrow direction.

    Then press locking mechanism (1) down in arrow direction and detach connector.

    G15340170Courtesy of BMW OF NORTH AMERICA, INC.
  23. Closing: 
    1. Press connector (1) down to the end position  at positions marked with the arrow.
    2. Do not press connector (1) down through the lock  .
    3. Connector (1) is in the end position, lock (2) is not yet locked.
    4. Press down locking mechanism (2) in the direction of arrow until the tip of the lock (2) at position (3) is visible.

    Unlocking/locking front light combination plug connection & housing exchange after damage:

  24. Press in lever locking mechanism on both sides until lever is unlocked and can be moved.

    Move lever upwards to detent in end position.

    When lever is locked in end position, remove plug connection upwards.

    G15340171Courtesy of BMW OF NORTH AMERICA, INC.

    Unlock connector housing by raising respective locking tabs.

    After unlocking, push connector housing out.

    G15340172Courtesy of BMW OF NORTH AMERICA, INC.

    Push in connector housing to stop.

    Lock connector housing in end position.

    G15340173Courtesy of BMW OF NORTH AMERICA, INC.

    Push in to stop.

    Trigger insertion process by moving lever downwards.

    IMPORTANT: Detent on both sides only with complete insertion process.
    G15340174Courtesy of BMW OF NORTH AMERICA, INC.
  25. Rosenberger D4S20G-400A5-Y

    Unlocking by pressing on both sides.

    G15340175Courtesy of BMW OF NORTH AMERICA, INC.
  26. 15-pin pin housing MLK1
    1. To prevent damage to individual plugs, plug combination consisting of several individual plugs (1) & (2) must always be released before disconnecting plug connection.
    2. Released plug combination
    G15340176Courtesy of BMW OF NORTH AMERICA, INC.

    Disconnecting plug combination:

    Unlock snap-in hooks (1) in arrow direction (detailed illustration shows individual plug snap-in hooks).

    G15340177Courtesy of BMW OF NORTH AMERICA, INC.

    Release plug (2) in arrow direction from plug (1).

    G15340178Courtesy of BMW OF NORTH AMERICA, INC.
  27. Airbag ignition circuit connector
    WARNING: Before disconnecting plug connection, note safety instructions for working on vehicles with airbag systems.
    G15340179Courtesy of BMW OF NORTH AMERICA, INC.

    Unlocking by pulling cap (1) in arrow direction

    G15340180Courtesy of BMW OF NORTH AMERICA, INC.
  28. Connector e.g. to front and rear light cluster

    Open the release lock (1) in the direction of the arrow using a suitable tool.

    Press the release lever (2) in the direction of the arrow and disconnect the plug connection.

    G15340181Courtesy of BMW OF NORTH AMERICA, INC.
  29. Connectors e.g. in airbag ignition circuits

    Press the lock (1) and pull out the connector (2) up to initial engagement position.

    Detach connector (2).

    G15340182Courtesy of BMW OF NORTH AMERICA, INC.