Installing the clutch master cylinder
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- Install the clutch master cylinder (2).
- Replace bolts (1).
Parts: bolt
- Insert the bolts (1) and turn clockwise by 90°.
The lugs (arrows) must lock in place in the groove.
- Insert clutch master cylinder (3) into clutch pedal (2).
- Replace bolts (1).
Parts: bolt
- Insert the bolts (1) and turn clockwise by 90°.
The lug (arrow) must lock in place in the groove.
- Protect the clutch switch (1) from incorrect assembly.
The clutch switch (1) must engage audibly.
- Engage connector (3) in plug connection (4).
- Connect the supply hose (1) on the clutch master cylinder (2).
- Connect the hydraulic line (2) on the clutch master cylinder (3).
Clamp (1) must engage audibly.
- Insert the supply hose (2) on the expansion tank (1).
Connecting the bleeder unit for the brake fluid
- To guarantee a correct vent of the brake system, the following procedure must be observed!
- Top up the brake fluid in the expansion tank to the lower edge of the thread (1) with new brake fluid.
- Vent the hose of the bleeder unit before connecting.
NOTE:
TECHNICAL INFORMATION
Use only BMW-approved brake fluids; see OPERATING FLUIDS .
Use only BMW-approved brake fluids; see OPERATING FLUIDS .
NOTE:
RISK OF DAMAGE
Paint damage.
Mechanical or chemical action may lead to paint damage.
Paint damage.
Mechanical or chemical action may lead to paint damage.
- Cover up working area with specified covering material only.
- Connect the bleeder unit (1) to the brake fluid expansion tank and turn it on.
Follow the operating instructions of the respective equipment manufacturer.
- Do not exceed the tire pressure of 2 bar.
Venting clutch hydraulic system
NOTE:
TECHNICAL INFORMATION
Connect bleeder unit to brake fluid expansion tank.
Check relevant equipment manufacturer's operating instructions for each device.
Charging pressure should not exceed 2 bar.
Connect bleeder unit to brake fluid expansion tank.
Check relevant equipment manufacturer's operating instructions for each device.
Charging pressure should not exceed 2 bar.
- Remove the dust cap from the bleed valve (1).
- Connect the vent hose to the bleed valve (1).
- Open bleed valve (1) and purge it until clear, bubble-free brake fluid emerges.
- Close bleed valve (1).
- Switch off bleeder unit or remove from brake fluid expansion tank.
- Correct brake fluid level in expansion tank.
Disconnect the bleeder unit for the brake fluid
NOTE:
RISK OF DAMAGE
Paint damage.
Mechanical or chemical action may lead to paint damage.
Paint damage.
Mechanical or chemical action may lead to paint damage.
- Cover up working area with specified covering material only.
- Switch off bleeder unit (1) and remove it from the brake fluid expansion tank.
- Check the brake fluid level and adjust it to the maximum mark if necessary.
- Check the seal of sealing cap (1) for correct fit and damage, replace if necessary.
- Shut sealing cap (1).
Follow-up work