Install Rear Quarter Panel On Right
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- Preclean all bonding surfaces with solvent cleaner R2.CONSUMABLE DESCRIPTION
Cleaning agent R2 500 ml 83190417324 - Clean all bonding surfaces with solvent cleaner R1.CONSUMABLE DESCRIPTION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K5 to the reinforcement plates.ADHESIVE DESCRIPTION
Body adhesive K5 50 ml 83192158654 ADHESIVE DESCRIPTIONBody adhesive K5 195 ml 83195A59935 - Install reinforcement plates.NOTE: TECHNICAL INFORMATION
For additional information see: INSTALLING CAVITY SEALING (EXPANDED) REP-REP-RAGRP41-4107101 - V.2 (M5 2018-2022, M5 Competition 2019-2022, M5 CS 2022) . - Apply sealant D1 to cavity sealing.CONSUMABLE DESCRIPTION
Sealant D1 (seam sealing) 310 ml 83422409985 - Apply adhesive K5 to the bonding surfaces on the vehicle.ADHESIVE DESCRIPTION
Body adhesive K5 50 ml 83192158654 ADHESIVE DESCRIPTIONBody adhesive K5 195 ml 83195A59935 - Apply additional adhesive K5 in area (1) of the lock striker reinforcement.
- Apply adhesive K5 to new part in the area of the wheel arch (2).
- Apply adhesive (1) on the inside of the side panel at a distance (A).
Dimension (A) = approx. 5 mm
- Install the side wall with the help from another person.
- During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Align the side wall in the areas of the separating cuts and secure it with locking pliers.
- Tighten the nuts on the reinforcement plate.CONSUMABLE DESCRIPTION
Plastic nut ø18 mm 51161943122 CONSUMABLE DESCRIPTIONPlastic nut ø22 mm 07147169847 - Rivet the side panel completely according to the new part preparation process with blind rivets N3.CONSUMABLE DESCRIPTION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - Rivet the side panel in the areas (1) to (3) with punch rivets N4.
Area Number 1 13 2 5 3 3 CONSUMABLE DESCRIPTIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 - In the area (4) of the lock striker reinforcement, fix the side panel using locking pliers until the adhesive has hardened.
- Rivet the side panel in the areas (1) and (2) with punch rivets N4.
Area Number 1 1 2 6 CONSUMABLE DESCRIPTIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 - Rivet the side panel in the areas (1) and (2) with punch rivets N4 and N5.
Area Number Blind rivet 1 5 N4 2 3 N5 CONSUMABLE DESCRIPTIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 CONSUMABLE DESCRIPTIONPunch rivet N5 Ø 5 mm; 5 mm long 83192158079 - Also apply K5 adhesive (2) to the outer wheel arch section (3).
- rear quarter panel.
- Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
- Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
- Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm
- adhesive.
- rear quarter panel.
- Seal the new part with sealant D1 in the same way as for standard production.
Seal with sealant D1 in the area (3) according to the standard.
CONSUMABLE DESCRIPTION
| Sealant D1 (seam sealing) | 310 ml | 83422409985 |
Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the adhesive has fully hardened.
- Screw in the EMC screw.CONSUMABLE DESCRIPTION
EMC screw SF Plus M5x15 83190301639 - Seal the EMC screw with the sealant.CONSUMABLE DESCRIPTION
Sealant D1 (seam sealing) 310 ml 83422409985 - After the adhesive has hardened, install 3 EMC screws in the areas (1).
- Install 1 additional EMC screw in the area of the door sill.CONSUMABLE DESCRIPTION
screw
EMC screw, SF Plus, M5x1583190301639