Special tools for wiring harness repairs (M5 2018-2022)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2023 BMW M5, 2022 BMW M5, 2021 BMW M5, 2020 BMW M5, and 2019 BMW M5. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

61 0 300
61 0 400
61 1 100
61 4 320
61 0 200
61 0 210
61 0 220
61 0 230
61 0 240

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

WIRING HARNESS REPAIR CASE 4.0 .

Courtesy of BMW OF NORTH AMERICA, INC.

Repair product range, vehicle electrical system:

Single parts for wiring harness repairs*

* Sourcing reference: BMW Parts Department

NOTE:

Refer to Service Information:
SI 2 04 07 341 .

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)
Special tool 61 1 100 (combustion engine)

Handling:

NOTES FOR OPENING CONTACTS AND LOCKS OF DIFFERENT PLUG CONTACT SYSTEMS .

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and strip off insulation from cables:

Wire stripper MultiStrip10*

*Sourcing reference APPLICABLE BMW WORKSHOP EQUIPMENT CATALOGUE .

Handling:

Cutting cables to length and stripping off insulation

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors:

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH )
3. Crimping head (crimping fiber-optic cable contacts)
4. Crimping head (CRIMPING MQS CONTACTS )
5. Crimping head (CRIMPING MPQ CONTACTS )
6. Replacement blade (face-cutting fiberoptic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head (SI 2 04 06 293 )

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) and butt connectors:

Special tool 61 0 200 (crimping kit)
Special tool 61 0 210 (matrix set SLK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230(matrix set MAK 8/DFK4)
Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Refer to Service Information:
SI 2 02 05 194 .