Control Arm Brackets: Installation
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- A control arm with pin shape (A) must be replaced. Only control arms with pin shape (B) may be fitted. See Fig 1.
- Mark out measurement (A) at bottom of control arm pin. A equals 11.4-11.5 inches (289.9-291.9 mm). See Fig 2.
- Outer edge (B) of rubber mount must be flush with marked measurement (A). See Fig 3.
- Coat control arm pin and rubber mount bushing with low-surface-tension water. Mix one part soap to 20 parts water.
- Ensure positive locking (1) of bushing and control arm pin. The larger diameters of the bores (2) point to the engine support. See Fig 4.
- On control arm without opening, screw special tools (31 2 156/158) onto control arm until hand tight. Pull new bracket onto control arm up to marking with special tools (00 7 500) and (31 2 154/157). Relieve tension on special tool. Check position of rubber mount to marking (measurement A) and correct of necessary. See Fig 5.
- On control arm with opening, attach special tool (31 2 153) with extensions (1) from puller set to control arm opening. Pull new bracket onto control arm up to mark with special tool (00 7 500) and (31 2 152/154/157). Relieve tension on special tool. Check position of rubber mount to marking (measurement A) and correct if necessary. See Fig 6.
- Installation is reverse of removal. Damaged threads on engine mounts can be repaired with Helicoil M12 x 1.5 threaded inserts. Tighten to specification. See TORQUE SPECIFICATIONS .
- After installation, check freedom of movement of other components to control arm bracket.
CAUTION:
If the position of the rubber mount is not strictly adhered to, this will result in impaired vehicle handling and early rubber mount wear.
- Mark out measurement (A) at bottom of control arm pin. A equals 11.7-11.9 inches (297-301 mm). See Figure.
- Coat control arm pin and rubber mount bushing with low-surface-tension water. Mix one part soap to 20 parts water.
- Ensure positive locking (1) of bushing and control arm pin. The larger diameters of the bores (2) point to the engine support. See Figure.
- Attach special tool (31 2 153) with extensions (1) from puller set to control arm opening. Install new bracket on control arm with special tools (00 7 500) and (31 2 152/154/157). Edge of inner sleeve of rubber mount must be flush with marking (A). See Figure.
- Relieve tension on special tool. Check position of rubber mount to marking (measurement A) and correct if necessary.
- Balance of installation is reverse of removal. Damaged threads on engine mounts can be repaired with Helicoil M12 x 1.5 threaded inserts. Tighten to specification. See TORQUE SPECIFICATIONS .
CAUTION:
If the position of the rubber mount is not strictly adhered to, this will result in impaired vehicle handling and early rubber mount wear.