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12 63 520 Replacing main relay

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Switch off ignition.

Connect DIS Tester.

Release screws (1).

Fig 1: Releasing Screws
G03164399Courtesy of BMW OF NORTH AMERICA, INC.

Remove electronics box cover.

Installation: 

Correctly install wiring harness with grommet in electronics box cover (water tightness).

Hook cover (3) into hinges of underside of electronics box (1). Then correctly install upper stop (2) above hinges on underside of electronics box.

Fig 2: Hooking Cover Into Hinges Of Underside Of Electronics Box
G03164400Courtesy of BMW OF NORTH AMERICA, INC.

Arrangement: 

  1. Main relay of Digital Motor Electronics
  2. Engine fuses of Digital Motor Electronics
Fig 3: Identifying Main Relay Of Digital Motor Electronics
G03164401Courtesy of BMW OF NORTH AMERICA, INC.

Notes On Troubleshooting: 

If the starter motor cranks the engine during the starting sequence but the engine fails to fire, then:

  1. Check engine fuses.
  2. If fuses are blown, replace them completely with fuse holder.
  3. Find out why fuses have blown.

Continue troubleshooting as per DIS instructions.