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64 11 200 Removing and installing/replacing heater

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2006 BMW M3, 2005 BMW M3, 2004 BMW M3, 2003 BMW M3, and 2002 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Remove heater bulkhead. Refer to 51 71 080 REMOVING AND INSTALLING/REPLACING HEATER BULKHEAD .

WARNING: Danger of scalding!
Only perform this work after engine has cooled down.

Release hose clamps (1) and (2).

Fig 1: Releasing Hose Clamps
G03119712Courtesy of BMW OF NORTH AMERICA, INC.

Detach water hoses.

Carefully blow through lines to remove remaining coolant from heating element.

Installation: 

Fill and vent cooling system.

Release screws (2) on firewall (1).

Fig 2: Releasing Screws On Firewall
G03119713Courtesy of BMW OF NORTH AMERICA, INC.

Remove panel for instrument panel. Refer to 51 45 030 REMOVING AND INSTALLING INSTRUMENT PANEL TRIM .

Remove center console. Refer to 51 16 200 REMOVING AND INSTALLING STORAGE TRAY .

Release shear screw (1) (e.g. mill off or rebore screw head).

Fig 3: Releasing Shear Screw
G03119714Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (2).

Release screws and lower steering column.

Fig 4: Lowering Steering Column
G03119715Courtesy of BMW OF NORTH AMERICA, INC.

Release screw.

Fig 5: Releasing Screw
G03119716Courtesy of BMW OF NORTH AMERICA, INC.

Detach door weatherseal (1) and trim (2) on A-pillar on left and right.

Fig 6: Detaching Door Weatherseal And Trim
G03119717Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten transverse reinforcement on right and left.

Fig 7: Unfastening Transverse Reinforcement
G03119718Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Version with side AIRBAG:
Follow safety instructions for working on cars with AIRBAG systems. Refer to 51 00... SAFETY INSTRUCTIONS FOR WORKING ON CARS WITH AIRBAG SYSTEMS .

Release head AIRBAG on transverse reinforcement on right and left.

Fig 8: Releasing Head AIRBAG On Transverse Reinforcement
G03119719Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect heater plug connections.

Fig 9: Disconnecting Heater Plug Connections
G03119720Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten transverse reinforcement on right and left sides of center console.

Fig 10: Unfastening Transverse Reinforcement
G03119721Courtesy of BMW OF NORTH AMERICA, INC.

Cut open cable ties (1).

Fig 11: Folding Down Fuse Box
G03119722Courtesy of BMW OF NORTH AMERICA, INC.

Turn lock (2) on left and right on fuse box through approx. 90° and fold down fuse box.

Disconnect pivot (1) of fuse box on left and right at transverse reinforcement towards top.

Fig 12: Disconnecting Pivot Of Fuse Box
G03119723Courtesy of BMW OF NORTH AMERICA, INC.

Remove transverse reinforcement.

Remove heater.