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51 11 000 Removing And Installing Complete Front Bumper (M3, M3 CSL)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2006 BMW M3, 2005 BMW M3, 2004 BMW M3, 2003 BMW M3, and 2002 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Release screws (1) and expansion rivet (2) on left and right.

Installation: 

If necessary, replace faulty expansion rivet.

NOTE: For removal, lever out catch (3).
Fig 1: Releasing Screws And Expansion Rivet
G03118707Courtesy of BMW OF NORTH AMERICA, INC.

Only On Right Side: 

Release screw (1) for washer reservoir.

Fig 2: Releasing Screw For Washer Reservoir
G03118708Courtesy of BMW OF NORTH AMERICA, INC.

Left side: 

Release screw (1) on left.

Lever out wheel arch trim (2) at side.

Fig 3: Releasing Screw On Left
G03118709Courtesy of BMW OF NORTH AMERICA, INC.

Lever out cap (1).

Unlock plug connections (2) and (3) and disconnect.

Remove cover (4).

Fig 4: Disconnecting Plug Connections
G03118710Courtesy of BMW OF NORTH AMERICA, INC.

Right side: 

Release screws (1) and remove cover (2).

Fig 5: Releasing Screws And Remove Cover
G03118711Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) on impact absorber on left/right.

Tightening torque, refer to 51 11 2AZ in BODY EQUIPMENT - TIGHTENING TORQUES - 3-SERIES .

Fig 6: Releasing Screws On Impact Absorber On Left/Right
G03118712Courtesy of BMW OF NORTH AMERICA, INC.

M3 CSL Only: 

Release screws (1) on impact absorber on left/right.

Tightening torque, refer to 51 11 2AZ in BODY EQUIPMENT - TIGHTENING TORQUES - 3-SERIES .

Fig 7: Releasing Screws On Impact Absorber On Left/Right
G03118713Courtesy of BMW OF NORTH AMERICA, INC.

Pull back bumper on left a little.

Disconnect plug connection (1) on left.

Fig 8: Disconnecting Plug Connection On Left
G03118714Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: First detach hose on filler neck at top - risk of damage.
NOTE: After disconnecting hoses, seal off pump outlet and hoses.
Fig 9: Removing Hose
G03118715Courtesy of BMW OF NORTH AMERICA, INC.

Remove hose (1).

Version With Headlight Cleaning System: 

If necessary, unlock and detach hose (2).

Pull back bumper on right a little.

Detach filler hose (1) from washer fluid reservoir (2).

Installation: 

If necessary, replace faulty O-ring (3).

Remove bumper.

Fig 10: Detaching Filler Hose From Washer Fluid Reservoir
G03118716Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Height of bumper is adjusted by turning socket head cap screws (1) on impact absorber (2).

Fig 11: Identifying Height Of Bumper
G03118717Courtesy of BMW OF NORTH AMERICA, INC.

Ideal adjustment:

Gap (A) must be the same all round between bumper and body cutout.

Measurement (A) = 5 +/- 1 mm

Fig 12: Identifying Bumper Gap
G03118718Courtesy of BMW OF NORTH AMERICA, INC.