Preparing New Part
- Carry out the severance cuts on the new parts according to the severance cut on the vehicle.
- Remove unnecessary components from new part.
- Adjust new parts with an alignment bracket or a universal fixture and secure.
- Prepare areas (1) for joining by welding.
- Prepare areas (1) for joining by welding.
- Prepare areas (1) for joining by welding.
- Additional steps when installing the side panel:
Mark and perform the separating cuts on the side panel new part in the roof frame area in accordance with separating cuts on the vehicle.
NOTE:
TECHNICAL INFORMATION
For additional information see: 41 00... Welding in reinforcement plates (sheet steel)
For additional information see: 41 00... Welding in reinforcement plates (sheet steel)
- Make a reinforcement plate for the separating cut on the roof frame.
- Adjust the side panel new part.
- Prepare the separating cut (1), the reinforcement plate and the (2) areas for joining by welding.
-
NOTE: The original separating cuts (3) are not necessary if the side panel is replaced.
- Additional procedures for the new part preparation process of the side panel can be found in the repair instructions "Replacing the rear quarter panel".