Insert Engine Mount
- Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324
- Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K1 to the bonding surfaces.
ADHESIVE SPECIFICATION
Body adhesive K1 195 ml 83190413015
- Install the new parts with an alignment bracket or a universal mount.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- Rivet the new parts in the areas (1) with 3 blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area
2.8-4.8 mm83190301414
- Rivet the new part in the areas (1) and (2) with blind rivets N2.
CONSUMABLE SPECIFICATION
Blind rivet N2
Ø 6.5 mm; clamping area
4.8-6.8 mm83190301419
- Rivet the new part in the areas (1) with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area
2.8-4.8 mm83190301414
- Position the new part and rivet it in the area (1) with N1 blind rivets.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area
2.8-4.8 mm83190301414
- Rivet the new parts in the area (2) with blind rivet N2.
CONSUMABLE SPECIFICATION
Blind rivet N2
Ø 6.5 mm; clamping area
4.8-6.8 mm83190301419
- Weld the new part in areas (3).
Avoid excessive application of heat to adhesive areas.
- Weld the new part in the area (1).
Avoid excessive application of heat in this process.
The cowling cross-member (2) is filled with hardly inflammable cavity foam.
- In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.
- Rivet the holder (1) in the area (2) with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area
2.8-4.8 mm83190301414
- Rivet the holder (1) in the areas (2) with blind rivets N1.
CONSUMABLE SPECIFICATION
Blind rivet N1
Ø 6.5 mm; clamping area
2.8-4.8 mm83190301414
Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the adhesive has fully hardened.
- Screw in the EMC screw.
CONSUMABLE SPECIFICATION
EMC screw SF Plus M5x15 83190301639