Preparing New Parts
- Adjust and fix the side member new parts with an alignment bracket or a universal fixture.
- Prepare the new parts for welding in the areas (1).
- Adjust the new parts and prepare for welding in areas (1).
- Prepare the new parts for welding in the areas (1).
- Prepare the new parts for welding in the area (1).
- Adjust and secure the new parts for center cargo area floor in combination with the tail panel.
NOTE:
Perform the steps on the left and right side.
- Prepare the area (1) for joining by welding.
- Prepare areas (1) for joining by welding.
- Prepare areas (1) for joining by welding.
- Prepare areas (1) and (2) for joining by welding.
NOTE:
Perform the steps on the left and right side.
- Prepare areas (1) and (2) for joining by welding.
- Prepare the left cargo area floor new part.
- Mark the separating cut (1) on the new part according to the separating cut (2) on the vehicle + 20 mm added material and cut.
- Adjust the luggage compartment floor and secure.
- In areas (1) and (2), prepare for joining using the bonded rivet method.
- In the areas (1) and (2), set 8 bores Ø 4.2 mm for the blind rivet.
Area Number 1 5 2 3
NOTE:
To provide a better overview: Schematic diagram with partially hidden components.
- Prepare area (1) for joining by glue rivet method.
- In the area (1), drill 5 bores of Ø 4.2 mm for blind rivets.
- Prepare areas (1) and (2) for joining using the bonded rivet method.
- In area (1), make a bore of Ø 4.2 mm for a blind rivet.
In the area (2), punch rivets are installed.
- Remove new parts. Deburr bores.
- Prepare bonding surfaces.
Preparing the steel surface (used part and new part) for non-structural adhesive bond