Install Carrier Support

Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE SPECIFICATION

Cleaning agent R2 500 ml 83190417324

Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE SPECIFICATION

Cleaning agent R1 100 ml, Bottle 83192211217

Apply adhesive K5 to the bonding surfaces (1).
ADHESIVE SPECIFICATION

Body adhesive K5 50 ml 83192158654

Apply adhesive K5 to the bonding surfaces.
Install the new parts with an alignment bracket or a universal mount.
During the installation, ensure there is sufficient adhesive on bonding surfaces.
Attach new part and engine mount (2) in the area (1) with blind rivets N2.
CONSUMABLE SPECIFICATION

Blind rivet N2
Ø 6.5 mm; clamping area
4.8-6.8 mm 83190301419

Courtesy of BMW OF NORTH AMERICA, INC.

Fasten the new part in area (1) with blind rivets N1.

Courtesy of BMW OF NORTH AMERICA, INC.
Fasten the new part in area (1) with blind rivets N1.

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installation of a cavity sealing (not expanding)

Clean the bonding surface (1) with solvent cleaners R2 and R1.
Apply adhesive K5 to the bonding surface.
Apply sealant D2 to baffle (1).
Install new part. During the installation, ensure there is sufficient adhesive on bonding surfaces.

Courtesy of BMW OF NORTH AMERICA, INC.
Attach the new part in the areas (1) and (2) with punch rivets N4 according to the illustration.

Area	Description	Number
1	N4	8
2	N4	8

CONSUMABLE SPECIFICATION

Punch rivet N4
Ø 3 mm; 4 mm long

83192457307

Courtesy of BMW OF NORTH AMERICA, INC.

Fasten the new part in area (1) with blind rivets N1.
In area (2), do not install a blind rivet yet.

Courtesy of BMW OF NORTH AMERICA, INC.
Install the bulkhead new part (2) and reinforcement plate.
Weld separating cut (1), the reinforcement plate and areas (3) and (4) according to the new part preparation process.

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Install reinforcement plates (1) and attach through welding.
Clean the bonding surface (2) with solvent cleaners R2 and R1.
Apply adhesive K2 to the bonding surface (2).

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Install the new part section and weld in the areas (1) to (3).
While doing so, observe the adhesive area (4) of the aluminum spring support.

Avoid high heat input in the bonded rivet connection (4).

Courtesy of BMW OF NORTH AMERICA, INC.
Attach the new part in the adhesive area (1) with 3 blind rivets N1.

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the EMC screw
Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
Screw in the EMC screw.
CONSUMABLE SPECIFICATION

Screw
EMC screw, SF Plus,
M5x15 83190301639

Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATION

Sealant D2 290 ml83425A547B9