Install Outer Tail Panel Section
NOTE:
Perform the steps on the left and right side.
- Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K5 to the bonding surfaces.
ADHESIVE SPECIFICATION
Body adhesive K5 195 ml 83195A59935 - Install new part.
- Rivet new part in the areas (1)
to (3)
with blind rivets N3.
CONSUMABLE SPECIFICATION
Blind rivet N3
Ø 4 mm; clamping area 1-3 mm83190301421 - Rivet the tail cowling in the areas (1) and (2) with punch rivets N4 and N5.
| Area | Number | Punch rivet |
|---|---|---|
| 1 | 16 | N4 |
| 2 | 11 | N5 |
CONSUMABLE SPECIFICATION
| Punch rivet N4 Ø 3 mm; 4 mm long |
83192457307 |
CONSUMABLE SPECIFICATION
| Punch rivet N5 Ø 5 mm; 5 mm long |
83192158079 |
Installing the EMC screw
- Drill a hole with a diameter of 4.2 mm.
In the case of glued connections, only drill the hole after the adhesive has fully hardened.
- Screw in the EMC screw.
CONSUMABLE SPECIFICATION
EMC screw SF Plus M5x15 83190301639 - Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATION
| Sealant D1 (seam sealing) | 310 ml | 83425A547B4 |
NOTE:
TECHNICAL INFORMATION
Prevent emerging adhesive from coming into contact with support for the bumper cover. Do not use any cleaning agents containing solvents.
Prevent emerging adhesive from coming into contact with support for the bumper cover. Do not use any cleaning agents containing solvents.
- Press in the tail cowling in area (1) and remove the emerging adhesive.
- Attach the support for bumper cover.
- After the adhesive has hardened install 3 EMC screws in the areas (2) (3) .
CONSUMABLE SPECIFICATION
| Screw EMC screw, SF Plus, M5x15 |
83190301639Consumable |