Preparing New Part
- Remove unnecessary components from new part.
- Mark the separating cut (1) on the new part according to the separating cut (2) on the vehicle + 15 mm material allowance and cut.
- Remove the area of the overlap (3)
and (4)
approx. 20 x 20 mm in the joining flange.
- Fit the new parts together with the side panel and fix in place.
- Prepare for overlapping joining by welding in areas (1)
and (2)
.
Fit the new part from the top and adjust.
- Prepare for joining by welding in the areas (1) to (3) overlap.
- In area (4)
, observe the change of the flange contact surface of the new part.
- Adjust new part C-pillar reinforcement (2) .
- Prepare the areas (1) for joining by welding.
Replacing the coarse thread bolt and threaded weld bolt (steel surface)
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Renew the coarse thread bolt (1)
and the threaded weld bolt (2)
.
Parts: Coarse thread bolt, threaded weld bolt
Take the number and position from the component to be replaced or the add-ons.
- Weld coarse thread bolt (1) and threaded weld bolt (2) onto the new part.