Install Carrier Support

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.

  CONSUMABLE SPECIFICATION 

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.

  CONSUMABLE SPECIFICATION 

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K5 to the bonding surfaces.

  ADHESIVE SPECIFICATION 

  Body adhesive K5

  50 ml

  83192158654

• Install the new parts with an alignment bracket or a universal mount.
• Fasten the new part in area (1)  with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Attach the new part in the areas (1)  with blind rivets N1.

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: TECHNICAL INFORMATION 
  For additional information see: 41 00...
  Installation of a cavity sealing (not expanding)
• Apply sealant D2 to the new cavity sealing (1)  .

  CONSUMABLE SPECIFICATION 

  Sealant D2

  290 ml

  83425A547B9

• Install the baffle (1)  in the new part.
• Apply sealant D2 to the cavity sealing (1)  . Consumable

  Courtesy of BMW OF NORTH AMERICA, INC.

• Install the carrier support for the new part.
• Fasten the new parts in the areas (1)  and (2)  with blind rivets N1.
• Attach the new parts in the areas (3)  with blind rivets N3.

  CONSUMABLE SPECIFICATION 

  Blind rivet N3  Ø 4 mm; clamping area 1-3 mm

  83190301421

  Courtesy of BMW OF NORTH AMERICA, INC.

• In the area (4)  , use a bind rivet N6.

  CONSUMABLE SPECIFICATION 

  Blind rivet N6  Ø 4 mm; clamping area 3-5 mm

  83192158655

• Weld the new parts in the areas (1)  in accordance with the new part preparation process.

  Avoid excessive application of heat to adhesive areas.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new part in the areas (1)  in accordance with the new part preparation process.

  Avoid excessive application of heat to adhesive areas.

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.

  CONSUMABLE SPECIFICATION 

  Screw  EMC screw, SF Plus, M5x15

  83190301639

• Seal the EMC screw with the sealant.

  CONSUMABLE SPECIFICATION 

  Sealant D2

  290 ml

  83425A547B9

• In area (1)  1, install the EMC screw.

  CONSUMABLE SPECIFICATION 

  Screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.