Replacing the bellows of the joint at the transmission end
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- Release the clamps (1) and (2), and cut and remove them with the special tool 0 494 152 (32 1 260) in a transverse direction to the ear.
- Release the bellows (3) from the joint housing (4) in the arrow direction.
- Pull the joint housing (4) down in the arrow direction.
- Release the circlip (1) for the tripod (2) from the output shaft (3).
- Seal bore of output shaft with a screw (2).
- Pull down tripod (1) using special tool 0 493 994 (11 8 310) .
- Remove all traces of previous lubricating grease.
- Pull down bellows (1) from output shaft (2).
- Replace the bellows (1) and the circlips.
Parts: Clamps
- Push the circlip up onto the output shaft (2).
- Slide the bellows (1) onto the output shaft (2).
- Clean tripod (2).
- Position the tripod (2) on the output shaft in such a way that the flat side (1) points to the circlip.
- Hit the tripod (1) using the standard tool (2) and the standard tool (3) further onto the output shaft until the circlip can be mounted.
Standard tool: Socket wrench for hexagon head
Socket wrench for hexagon
Socket wrench for hexagon (SW24)
For output shafts by the manufacturer neapco, the dimension (A) cannot be exceeded.
Dimension (A) = 4.9 mm
- Replace the circlip (1).
Parts: Circlip
- Mount the circlip (1) for the tripod (2) on the output shaft (3).
- Grease tripod (2) and the joint housing (see table).
- In order to grease the inboard
CV joint, it is imperative to observe the specific lubricating grease and quantity!
Part number of bellows 8 680 223 8 488 704 8 657 288 Part number of lubricating grease 2 286 018 2 179 708 2179708 Amount of lubricating grease 140 g 165 g 165 g CONSUMABLE SPECIFICATIONLubricating grease Renolit CX-TP 1 100 g, Bag 83192286018 CONSUMABLE SPECIFICATIONLubricating grease One Lube Improved 110g, Bag 83232179708 - Slide the joint housing (4) onto the tripod in the arrow direction.
- Mount the bellows (3) on the joint housing (4) in the arrow direction.
- Position the circlips (1) and (2) on the bellows (3).
- Position the bellows (1) for the taper (2) on the output shaft.
- Position the hook fastener of the circlip (1) in the center of the joint housing (2) as shown.
NOTE:
TECHNICAL INFORMATION
Observe the notes on the disassembly and installation of low profile hose clamps and ear hose clamps!
For additional information see: 31 60... NOTES ON THE DISASSEMBLY AND INSTALLATION OF LOW PROFILE HOSE CLAMPS .
For additional information see: NOTES ON INSTALLATION OF EAR HOSE CLAMPS .
Observe the notes on the disassembly and installation of low profile hose clamps and ear hose clamps!
For additional information see: 31 60... NOTES ON THE DISASSEMBLY AND INSTALLATION OF LOW PROFILE HOSE CLAMPS .
For additional information see: NOTES ON INSTALLATION OF EAR HOSE CLAMPS .
- Check the position from joint housing (4) and the bellows (3), correct if necessary.
- Tighten the circlips (1) and (2).