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Home >> BMW >> 2024 >> 330e >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- Repair 330I (G20) >> 18 00 Exhaust System >> 18 00 018 Remove & install complete exhaust system (330e PHEV and 330e xDrive PHEV) >> Installing the complete exhaust system

Installing the complete exhaust system

CAUTION: Component with heavy weight  .
Injury hazard! 
  • Note component's center of gravity.
  • Support component using a jack.
  • Secure component against falling off the jack.
CAUTION: Heavy component  .
Heavy components can lead to injury or damage  .
  • Remove and install heavy components with the aid of another person/other persons.
CAUTION: Grinding dust from grinding of components  .
Hazardous to health! 
  • Directly draw off the grinding dust.
  • Ensure adequate ventilation.
  • Conduct all work in appropriate personal protective equipment only.
NOTE: TECHNICAL INFORMATION 
Check the exhaust system for tightness after installation.
NOTE: TECHNICAL INFORMATION 
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
G11104929Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Shavings resulting from sawing or grinding components  .
Injury hazard! 
  • Conduct all work in appropriate personal protective equipment only.
  • Wear safety goggles and hand protection.

Open the weld seam (1)  with a conventional tool.

Remove ribbon clamp (2)  .

Replace the (2)  ribbon clamp.

Parts:  Ribbon cable clamp

G14183324Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.

Parts:  Rubber mount

Parts:  Nuts

G14639392Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATION

Rear silencer to body/bumper support
M8
Replace nuts.
Tightening torque  19 Nm
NOTE: The following step(s) must be performed if the listed component(s) is/are installed.

The connector (1)  must engage audibly.

Parts:  Nut

TIGHTENING TORQUE SPECIFICATION

Rear silencer on support
Nut M8
Replace nut.
tightening torque  19 Nm
G14181389Courtesy of BMW OF NORTH AMERICA, INC.

Parts:  Nut

TIGHTENING TORQUE SPECIFICATION

Front pipe/front silencer/gasoline particulate filter to the transmission holder
M8
Replace nut.
tightening torque  19 Nm
G14228344Courtesy of BMW OF NORTH AMERICA, INC.
G14228342Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATION

Exhaust system to catalytic converter
Ribbon clamp nut M8
Replace the ribbon clamp.
tightening torque  26 Nm
Ribbon clamp nut M10
Replace the ribbon clamp.
tightening torque  55 Nm

Replace V-band clamp.

Parts:  V-band clamp

Unscrew the nut (1)  and remove the sealing ring (2)  .

G12702432Courtesy of BMW OF NORTH AMERICA, INC.
G12702434Courtesy of BMW OF NORTH AMERICA, INC.
G12702435Courtesy of BMW OF NORTH AMERICA, INC.
G12702436Courtesy of BMW OF NORTH AMERICA, INC.
G12702437Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATION

V-ribbon clip to catalytic converter
V-ribbon clip
Replace V-ribbon clip.
tightening torque  25 Nm
G12887738Courtesy of BMW OF NORTH AMERICA, INC.

If installed: Installing the right rear torsion strut 

NOTE: TECHNICAL INFORMATION 
Driving without torsion strut is prohibited.

Parts:  Screws

Parts:  Screws

G14639407Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Perform the steps on the right and left side.

Parts:  Screws

TIGHTENING TORQUE SPECIFICATION

Torsion strut on side member, lateral
M12
Replace screws.
Joining torque  100 Nm
Angle of rotation  90°
G14639406Courtesy of BMW OF NORTH AMERICA, INC.

Parts:  Screws

TIGHTENING TORQUE SPECIFICATION

Torsion strut to mounting
M12
Replace screws.
Tightening torque   
Angle of rotation  90°
G14639427Courtesy of BMW OF NORTH AMERICA, INC.

Parts:  Screws

TIGHTENING TORQUE SPECIFICATION

Torsion strut to mounting
M12
Replace screws.
Tightening torque   
Angle of rotation  90°
TIGHTENING TORQUE SPECIFICATION

Torsion strut to compression strut
M8 Tightening torque  28 Nm
NOTE: Perform the steps on the right and left side.
G14639405Courtesy of BMW OF NORTH AMERICA, INC.
TIGHTENING TORQUE SPECIFICATION

Undershield, side
Hexagon screw Tightening torque  2.6 Nm
Plastic nut Tightening torque  2.6 Nm

Follow-up work