Securing the propeller shaft on the rear axle differential
Damage to the prop shaft during installation.
Non-observance of the installation guidelines for the prop shaft on the rear axle differential may cause severe damage.
- Always replace the recessed nut on the rear axle differential. Screw lock must be available.
- Strictly observe a minimum hardening time of three hours after having screwed in the recessed nut. The hardening time may be longer at lower temperatures.
- Remove retaining ring (1) and seal (2).
- Remove recessed nut (1).
- Clean all residue from the recessed collar (1) of the twelve-edge flange nut, the gearing on the bevel drive pinion (2) and the taper (3) and degrease them.
- Top up the collar insert (1) with grease.CONSUMABLE DESCRIPTION
Lubricating grease Optitemp HT 1 LF 50 g, Tube 83230417754 - Replace recessed nut (1), seal and retaining ring (2).
Parts: Recessed nut, seal, retaining ring
- Insert the recessed nut (1) with the seal into the recessed collar of the twelve-edge flange nut.
- Mount retaining ring (2).
- Use thread file (1) to remove any adhesive residue on the thread.
- The thread pitch must be correct! NOTE: RISK OF DAMAGE
Damage to the output flange .
Failure to observe the greasing specifications may lead to damage on the output flange .- Do not contaminate the thread of the output flange with grease.
- Clear away adhesive residue from the thread (1) of the flange and clean.
- Clean gearing (2).
- Grease gearing (2).CONSUMABLE DESCRIPTION
Lubricating grease Optitemp HT 1 LF 50 g, Tube 83230417754 - Loosen the luggage strap (2) from the prop shaft (1).
- Push the prop shaft (1) in arrow direction against the recessed nut (2) up to the stop.
- Manually screw the recessed nut (2) at least two threads onto the prop shaft (1) and tighten it.
- Position central mount (1).
Position the center mount (1) with the designation TOP at the top in the transmission tunnel.
- Screw in the screws (1) by a few turns.
- Variant with a wide universal joint:
Secure the propeller shaft from twisting with a suitable tool (2) on the center universal joint.
- Variant with a narrow universal joint:
Secure the propeller shaft (1) from twisting with the special tool 2 464 898 and a suitable tool (2) on the center universal joint.
NOTE: RISK OF DAMAGE
Damage to the flange nut .
Failure to observe the installation specifications may lead to serious damage to the flange nut and the rear axle differential .- Do not use the twelve-edge flange nut as counter support.
- Screw in the recessed nut within 5 minutes.
- Tighten the recessed nut counterclockwise in the arrow direction with special tools 0 495 554 (33 5 070)
and 0 496 959 (33 0 080).TIGHTENING TORQUE SPECIFICATION
Propeller shaft to rear axle differential recessed nut Replace recessed nut tightening torque 100 Nm - After the propeller shaft is installed and the recessed nut is screwed in, strictly observe a hardening time of minimum 3 hours
.
During this time the vehicle must not be moved or pushed!
- Tighten down screws (1).TIGHTENING TORQUE SPECIFICATION
Central mount to body M8 Tightening torque 19 Nm
Damage to the prop shaft during installation .
Non-observance of the installation guidelines for the prop shaft on the rear axle differential may cause severe damage .
- Always replace the recessed nut on the rear axle differential. Screw lock must be available.
- Strictly observe a minimum hardening time of three hours after having screwed in the recessed nut. The hardening time may be longer at lower temperatures.
- Remove retaining ring (1) and seal (2).
- Remove recessed nut (1).
- Clean the recessed collar (1) of the twelve-edge flange nut and the gearing on the bevel drive pinion (2) of all residues and degrease.
- Top up the collar insert (1) with grease.CONSUMABLE DESCRIPTION
Lubricating grease Optitemp HT 1 LF 50 g, Tube 83230417754 - Replace recessed nut (1), seal and retaining ring (2).
Parts: Recessed nut, seal, retaining ring
- Insert the recessed nut (1) with the seal into the recessed collar of the twelve-edge flange nut.
- Mount retaining ring (2).
- Use thread file (1) to remove any adhesive residue on the thread.
- The thread pitch must be correct! NOTE: RISK OF DAMAGE
Damage to the output flange .
Failure to observe the greasing specifications may lead to damage on the output flange .- Do not contaminate the thread of the output flange with grease.
- Remove adhesive residue from the thread (1) of the propeller shaft hub and clean it.
- Clean hub gearing (2) and taper (3).
- It is essential to grease the gearing (2) and taper (3).CONSUMABLE DESCRIPTION
Lubricating grease Optitemp HT 1 LF 50 g, Tube 83230417754 - Detach the special tool 0 496 080 (33 5 206) from the propeller shaft (1).
- Push the prop shaft (1) in arrow direction against the recessed nut (2) up to the stop.
- Manually screw the recessed nut (2) at least 2 threads onto the prop shaft (1).NOTE: The following step(s) must be performed if the listed component(s) is/are installed.
- Position the center mount (1) with the designation TOP at the top in the transmission tunnel.
- Position the central mount in the transmission tunnel.
- Screw in the screws (1) by a few turns.
- Variant with a wide universal joint:
Secure the propeller shaft from twisting with a suitable tool (2) on the center universal joint.
- Variant with a narrow universal joint:
Secure the propeller shaft (1) from twisting with the special tool 2 464 898 and a suitable tool (2) on the center universal joint.
NOTE: RISK OF DAMAGE
Damage to the flange nut .
Failure to observe the installation specifications may lead to serious damage to the flange nut and the rear axle differential .- Do not use the twelve-edge flange nut as counter support.
- Screw in the recessed nut within 5 minutes.
- Screw the recessed nut counterclockwise in the arrow direction
with special tools 0 495 554 (33 5 070)
and 0 496 959 (33 0 080)
.
When doing so, do not use the twelve-edge flange nut (1) for counter support.
TIGHTENING TORQUE SPECIFICATIONPropeller shaft to rear axle differential recessed nut Replace recessed nut. Tightening torque 100 Nm - After the propeller shaft is installed and the recessed nut is screwed in, strictly observe a hardening time of minimum 3 hours
.
During this time the vehicle must not be moved or pushed!
- Tighten down screws (1).TIGHTENING TORQUE SPECIFICATION
Central mount to body M8 Tightening torque 19 Nm