Install The Rear Quarter Panel On The Right

Install reinforcement plate (1) and tack by welding.

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Pre-clean bonding surfaces of reinforcement plate (1) and the body.
CONSUMABLE SPECIFICATION

Cleaning agent R2 500 ml 83190417324
Clean bonding surfaces of reinforcement plate (1) and the body.
CONSUMABLE SPECIFICATION

Cleaning agent R1 100 ml, Bottle 83192211217

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Apply adhesive on to the reinforcement plate (1).
ADHESIVE SPECIFICATION

Body adhesive K5 195 ml 83195A59935
Install reinforcement plate (1).
Pre-clean bonding surfaces of reinforcement plate (1) and the body with cleaning agent R2.
Clean the bonding surfaces of the reinforcement plate (1) and the body using R1 solvent cleaner.
Apply adhesive on to the reinforcement plate (1).
Install reinforcement plate (1).

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Pre-clean the bonding surfaces (1) on the new part and on the vehicle with solvent cleaner R2.
Clean bonding surfaces (1) on vehicle and on new part with cleaning agent R1.
Apply adhesive to the bonding surfaces (1).
NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installation of cavity sealing (expanded)

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Apply sealant to the cavity sealing elements (2).
CONSUMABLE SPECIFICATION

Sealant D2 290 ml 83425A547B9
Install the side panel with the help of a second person.
During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
Align the side panel in the areas of the separating cuts and secure it with locking pliers.
Tighten the nuts on the reinforcement plates with plastic nuts.
CONSUMABLE SPECIFICATION

Plastic nut ø18 mm 51161943122

CONSUMABLE SPECIFICATION

Plastic nut ø22 mm 07147169847
Rivet the side panel in the areas (1) and (2) with punch rivets.
CONSUMABLE SPECIFICATION

Blind rivet N3
ø 4 mm; clamping area 1-3 mm 83190301421

Rivet the side panel in the areas (3) and (4) with punch rivets.

Area	Description	Number
3	N4	1
4	N4	2

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CONSUMABLE SPECIFICATION

Punch rivet N4
ø 3 mm; 4 mm long

83192457307

Rivet side panel in areas (1) to (3) with blind rivets N3.
Rivet the side panel in area (4) with 8 punch rivets.
CONSUMABLE SPECIFICATION

Punch rivet N5
ø 5 mm; 5 mm long 83192158079

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Attach separating cut (1) and reinforcement plate (2) through welding. Avoid excessive heat input on the adjacent cavity sealing (3).

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Rivet the side panel in the areas (1) to (4) with punch rivets.

Area	Description	Number
1	N4	7
2	N5	3
3	N5	10
4	N4	3

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Rivet the side panel in the areas (1) and (2) with punch rivets.

Area	Description	Number
1	N4	7
2	N4	3

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Also apply adhesive (2) to the outer wheel arch section (3).
(1) = side panel wheel arch

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Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm

(1) = adhesive

(2) = rear quarter panel
Seal the new part with sealant in the same way as for standard production.
Seal with sealant in the area (3) according to the standard.

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CONSUMABLE SPECIFICATION

Sealant D2 290 ml 83425A547B9
Weld the welding ranges (1) to (3).
Avoid excessive heat input on the adjacent adhesive areas.

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Installing the EMC screw
Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
Screw in the EMC screw.
Seal the EMC screw with the sealant.
CONSUMABLE SPECIFICATION

Sealant D2 290 ml 83425A547B9
After the adhesive has hardened, install 2 EMC screws in the areas (1).
CONSUMABLE SPECIFICATION

screw
EMC screw, SF Plus, M5x15 83190301639

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