Installing The Rear Left Side Panel
- Preclean the bonding surfaces (1) on the vehicle.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean the bonding surfaces (1) on the vehicle and on the new part.CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive on the bonding surfaces (1).ADHESIVE SPECIFICATION
Body adhesive K5 50 ml 83192158654 NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Installation of cavity sealing (expanded) - Apply sealant to the cavity sealings (2).CONSUMABLE SPECIFICATION
Sealant D2 290 ml 83425A547B9 - Install and locate side panel with a second person.
- During installation, ensure that sufficient adhesive has been applied to all bonding surfaces.
- While attaching, ensure that all the blind rivet holes on new part and body are aligned.
- Rivet side panel in areas (1) to (4) with blind rivets and punch rivets.
Area Description Number 1 N6 9 2 N4 9 3 N5 3 4 N4 1 CONSUMABLE SPECIFICATIONBlind rivet N6
ø 4 mm; clamping area 3-5 mm83192158655 CONSUMABLE SPECIFICATIONPunch rivet N4
Ø 3 mm; 4 mm long83192457307 CONSUMABLE SPECIFICATIONPunch rivet N5
Ø 5 mm; 5 mm long83192158079 - Rivet the side panel in the areas (1) and (2) with blind rivets.CONSUMABLE SPECIFICATION
Blind rivet N3
ø 4 mm; clamping area 1-3 mm83190301421 - In the area (3), install 2 x punch rivets N4.
- Rivet the side panel in the areas (1) to (3) with blind rivets N3.
- Rivet the side panel in the areas (4) and (5) with punch rivets.
Area Description Number 4 N5 10 5 N4 12 - Rivet the side panel in the area (1) with blind rivets N3.
- Install a punch rivet N5 each in the areas (2).
- Also apply adhesive (2) to the outer wheel arch section (3).
(1) = side panel wheel arch
- Flange the edge of wheel arch (3) of the side panel flush to the outer wheel arch section.
- Do not create sharp edges when flanging because the crimping edge may otherwise begin to tear.
- Fill crimping edge fully with adhesive.
Dimension (a) = 5 mm
(1) = adhesive
(2) = rear quarter panel
- Seal the new part with sealant in the same way as for standard production.
Seal with sealant in the area (3) according to the standard.
CONSUMABLE SPECIFICATIONSealant D2 290 ml 83425A547B9 - Weld the side panel in the areas (1) and (2).
Avoid excessive heat input on the adjacent adhesive areas.
Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.
- Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATION
Sealant D2 290 ml 83425A547B9 - After the adhesive has hardened, install 2 EMC screws in the areas (1).CONSUMABLE SPECIFICATION
screw
EMC screw, SF Plus, M5x1583190301639