Special tools for wiring harness repairs

Special tools required: 

• 61 0 300 
• 61 0 400 
• 61 1 100 
• 61 4 320 
• 61 0 200
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 240 

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

WIRING HARNESS REPAIR CASE 4.0 .

Courtesy of BMW OF NORTH AMERICA, INC.

Repair product range, vehicle electrical system: 

Single parts for wiring harness repairs*

* Sourcing reference: BMW Parts Department

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)
• Special tool 61 1 100  (combustion engine)

Handling: 

• NOTES FOR OPENING CONTACTS AND LOCKS OF DIFFERENT PLUG CONTACT SYSTEMS .

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and strip off insulation from cables: 

Wire stripper MultiStrip10*

* Sourcing reference BMW APPLICABLE WORKSHOP EQUIPMENT CATALOG .

Handling: 

• Cutting cables to length and stripping off insulation

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors: 

• Special tool 61 4 320 

1. Tool without crimping head
2. Crimping head (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH) .
3. Crimping head (crimping fiber-optic cable contacts)
4. Crimping head (CRIMPING MQS CONTACTS) .
5. Crimping head (CRIMPING MPQ CONTACTS) .
6. Replacement blade (face-cutting fiber-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head NEW UNIVERSAL CRIMPING DIE ALL .

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 61 0 200 (crimping kit)
• Special tool 61 0 210  (matrix set SLK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8/DFK4)

  Courtesy of BMW OF NORTH AMERICA, INC.

• Special tool 61 0 240  (butt connector 4.0 - 6.0 mm² )

Handling: 

• Refer to Service Information:

  NEW CRIMPING PLIERS AND INTERCHANGEABLE DIES ALL .