Installing The Tail Panel Outer Section And Inner Section
Further information is available.
NOTE:
Perform the steps on the left and right side.
- Install the inner section of the tail cowling.
- Weld new parts in the areas (1) to (3).
- Weld the new parts in areas (1) and (2).NOTE: To provide a better overview: Schematic diagram with partially hidden components.
- Weld the new parts in the area (1).NOTE: For a better overview, the tail panel section is hidden.
- Weld the new parts in areas (1) and (2).
- Weld the new parts in areas (1) and (2).
- Weld the new parts in the area (1).
- Pre-clean the bonding surfaces on the vehicle and on the new part.CONSUMABLE SPECIFICATIONS
Cleaning agent R2 500 ml 83190417324 - Clean the bonding surfaces on the vehicle and on the new part.CONSUMABLE SPECIFICATIONS
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive to the bonding surfaces.ADHESIVE SPECIFICATIONS
Body adhesive K5 195 ml 83195A59935 - Install the outer section of the tail cowling.
- Rivet new parts in the areas (1) and (2) with blind rivets N3.
Area (3) = bonded connection.
CONSUMABLE SPECIFICATIONSBlind rivet N3 83190301421 Ø 4 mm; clamping area 1-3 mm - Rivet the new part in area (1) with blind rivets N3.
- Weld the new part in the area (2).
- Rivet the tail cowling in the areas (1) and (2) with punch rivets N4.
Area Number 1 16 2 9 CONSUMABLE SPECIFICATIONSPunch rivet N4 83192457307 0 3 mm; 4 mm long Installing the EMC screw
- Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
- Screw in the EMC screw.
- Seal the EMC screw with the sealant.CONSUMABLE SPECIFICATIONS
Sealant D1 (seam sealing) 310 ml 83422409985 NOTE: TECHNICAL INFORMATION
Avoid contact of the escaped adhesive with the support for the bumper cover. Do not use any cleaning agents containing solvents. - Press in the tail cowling in area (1) and remove the emerging adhesive.
- Attach the support for bumper cover.
- After the adhesive has hardened, install 3 EMC screws in the areas (2) shown.CONSUMABLE SPECIFICATIONS
screw 83190301639 EMC screw, SF Plus, M5x15
Follow-up work