Install New Parts

Further information is available.

Install the left side member 

Further information is available.

• Install new parts to fit with alignment bracket or universal fixture and secure.
• Weld the separating cut (1) and the reinforcement plate (2).

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• Weld the new parts in the areas (1) and (2) according to the new part preparation process.

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• Weld the new parts in areas (1) and (2).

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• Weld new part in the area (1).

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• Weld the new parts in the area (1).

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  Further information is available.

  Installing the rear luggage compartment floor 

• Install new part and weld in the area (1).

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  Installing the left luggage compartment floor 

  Further information is available.

• Join new parts and weld in area (1).

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• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.
  CONSUMABLE SPECIFICATIONS
  
  

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.
  CONSUMABLE SPECIFICATIONS
  
  

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K5 to bonding surfaces.
  ADHESIVE SPECIFICATIONS
  
  

  Body adhesive K5

  50 ml

  83192158654

• Install new parts and rivet in the areas (1) to (3) with blind rivets N3.

  Place blind rivets from outside to inside.

  CONSUMABLE SPECIFICATIONS
  
  

  Blind rivet N3	83190301421
  Ø 4 mm; clamping area 1-3 mm

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• Rivet new parts in areas (1) and (2) with blind rivets N3 and N6.

  Place blind rivets from outside to inside.

  Area	Description	Number
  1	N3	3
  2	N6	2

  CONSUMABLE SPECIFICATIONS
  
  

  Blind rivet N3	83190301421
  Ø 4 mm; clamping area 1-3 mm

  Courtesy of BMW OF NORTH AMERICA, INC.

  CONSUMABLE SPECIFICATIONS
  
  

  Blind rivet N6	83192158655
  Ø 4 mm; clamping area 3-5 mm

• Rivet the new parts in the area (1) with blind rivets N3.
  CONSUMABLE SPECIFICATIONS
  
  

  Blind rivet N3	83190301421
  Ø 4 mm; clamping area 1-3 mm

• Weld the new part in the area (2). Avoid applying too much heat to the adjacent adhesive area (1).

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  Installing the EMC screw 

• Drill the hole with a diameter of 4.2 mm after the adhesive completely hardens.
• Screw in the EMC screw.
• Seal the EMC screw with the sealant.
  CONSUMABLE SPECIFICATIONS
  
  

  Sealant D1 (seam sealing)

  310 ml

  83422409985

• After the adhesive has hardened (1) install 3 EMC screws in the areas.
  CONSUMABLE SPECIFICATIONS
  
  

  screw	83190301639
  EMC screw, SF Plus, M5x15

  Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work