Install A-Pillar Reinforcement
NOTE:
TECHNICAL INFORMATION
For the repair, only use approved spot welders.
For additional information see: 41 00... Workshop equipment
For the repair, only use approved spot welders.
For additional information see: 41 00... Workshop equipment
NOTE:
TECHNICAL INFORMATION
For additional information see: 41 00...
Installation of a cavity sealing (not expanding)
For additional information see: 41 00...
Installation of a cavity sealing (not expanding)
- Apply sealant D1 to cavity sealing (1)
.
CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310 ml 83425A547B4 - Install cavity sealing (1) .
- Apply sealant D1 to the outer cavity sealing (2) . Consumable
- Install the new part with an alignment bracket or a universal fixture.
- Weld new part in the areas (1)
to (3)
as per the new part preparation process.
In so doing, avoid excessive heat input in the adhesive areas (4) behind.
- In the areas (3)
apply repair spot-welds to the series spot-welds.
- Weld new part in the areas (1)
.
- Weld new part in the areas (1)
.
- Install new crash reinforcement part (2)
and weld in the areas (1)
.
- Install bulkhead (1)
and weld in the areas (2)
and (3)
as per the new part preparation process.
- Weld bulkhead in the areas (1)
and (2)
as per the new part preparation process.
In so doing, avoid excessive heat input in the adhesive area (3) behind.
- In the areas (2)
apply repair spot-welds to the series spot-welds.
- Install connecting plate (1)
and weld in the areas (2)
and (3)
as per the new part preparation process.NOTE: TECHNICAL INFORMATION
For additional information see: 41 00...
Installation of a cavity sealing (not expanding) - Apply sealant D1 to the new cavity sealing (4)
.
CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310 ml 83425A547B4 - Install cavity sealing (4) . Consumable
- Pre-clean adhesive area (1)
on the vehicle and on the new part with solvent cleaner R2.
CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Clean adhesive area (1)
on the vehicle and on the new part with solvent cleaner R1.
CONSUMABLE SPECIFICATION
Cleaning agent R1 100 ml, Bottle 83192211217 - Apply adhesive K1 to the adhesive area (1)
.
ADHESIVE SPECIFICATION
Body adhesive K1 195 ml 83190413015 NOTE: TECHNICAL INFORMATION
For additional information see: 41 00...
Installation of cavity sealing (expanded) - Apply sealant D1 to cavity sealing (2)
.
CONSUMABLE SPECIFICATION
Sealant D1 (seam sealing) 310 ml 83425A547B4 - Install new part and weld in the areas (1) and (2) as per the new part preparation process.