Install Engine Mount In Front Of Cowling With Wheel Arch

• Pre-clean bonding surfaces on vehicle and on new part with cleaning agent R2.

  CONSUMABLE SPECIFICATION 

  Cleaning agent R2

  500 ml

  83190417324

• Clean bonding surfaces on vehicle and on new part with cleaning agent R1.

  CONSUMABLE SPECIFICATION 

  Cleaning agent R1

  100 ml, Bottle

  83192211217

• Apply adhesive K1 to the bonding surfaces.

  ADHESIVE SPECIFICATION 

  Body adhesive K1

  195 ml

  83190413015

• Install the new parts with an alignment bracket or a universal mount.
• Rivet new parts in the areas (1), (2)  and (4)  with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• In the area (3)  , use a bind rivet N2.

  CONSUMABLE SPECIFICATION 

  Blind rivet N2  Ø 6.5 mm; clamping area 4.8-6.8 mm

  83190301419

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1)  in the area (2)  .
• In the (3)  , MAG weld analogue to the series.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld reinforcement (1)  in the area (2)  .

  Avoid excessive application of heat in this process.

  The cowling cross-member (3)  is filled with hardly inflammable cavity foam.

• In case of smoke formation: Stop the welding procedure and cool the welded area with compressed air if applicable.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet new parts in the areas (1)  with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

  NOTE: TECHNICAL INFORMATION 
  For additional information see: 41 00...
  Installation of a cavity sealing (not expanding)
• Apply sealant D1 to the new cavity sealing (1)  .

  CONSUMABLE SPECIFICATION 

  Sealant D1 (seam sealing)

  310 ml

  83425A547B4

  Courtesy of BMW OF NORTH AMERICA, INC.

• Install cavity sealing (1)  in the new part.
• Apply sealant D1 to cavity sealing (1)  . Consumable
• Install the carrier support for the new part.
• Rivet the new parts in the areas (1)  and (2)  with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

• Rivet the new parts in the areas (3)  with blind rivets N3.

  Courtesy of BMW OF NORTH AMERICA, INC.

  CONSUMABLE SPECIFICATION 

  Blind rivet N3  Ø 4 mm; clamping area 1-3 mm

  83190301421

• In the area (4)  , use a bind rivet N6.

  CONSUMABLE SPECIFICATION 

  Blind rivet N6  Ø 4 mm; clamping area 3-5 mm

  83192158655

• Weld the new parts in areas (1)  according to the new part preparation process.

  Avoid excessive application of heat to adhesive areas.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Weld the new part in areas (1)  according to the new part preparation process.

  Avoid excessive application of heat to adhesive areas.

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet new parts in the areas (1)  and (2)  with blind rivets N1.

  CONSUMABLE SPECIFICATION 

  Blind rivet N1  Ø 6.5 mm; clamping area 2.8-4.8 mm

  83190301414

  Courtesy of BMW OF NORTH AMERICA, INC.

• Rivet the new part in the areas (1)  with blind rivet N1.

CONSUMABLE SPECIFICATION 

Courtesy of BMW OF NORTH AMERICA, INC.

Installing the EMC screw 

• Drill a hole with a diameter of 4.2 mm.

  In the case of glued connections, only drill the hole after the adhesive has fully hardened.

• Screw in the EMC screw.

  CONSUMABLE SPECIFICATION 

  EMC screw

  SF Plus M5x15

  83190301639

• Seal the EMC screw with the sealant.

  CONSUMABLE SPECIFICATION 

  Sealant D1 (seam sealing)

  310 ml

  83425A547B4

• Install two EMC screws in the areas (1)  .

  CONSUMABLE SPECIFICATION 

  Screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

• Install an EMC screw in area (1)  .

  CONSUMABLE SPECIFICATION 

  Screw  EMC screw, SF Plus, M5x15

  83190301639

  Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work 

• Refer to CUT THE THREADS .