Install the wiring harness section of the transmission wiring harness
Wiring harness section of transmission wiring harness
NOTE:
RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .
- Route all cables without abrasions, do not trap and crush.
- Insert and install the wiring harness (1)
for the transmission module.
- Guide in and install wiring harness section (1) of the transmission wiring harness.
- Secure the clamps (arrows).
- Secure the clamp (1)
.
- Connect connector (1)
to the gear sensor and lock it.
The connector (1) must engage audibly.
Fastening the transmission
- Lift the transmission cross member (1) with the transmission in the installation position.
- Tighten down screws (2) .
TIGHTENING TORQUE SPECIFICATIONS
| Transmission cross member to body | ||
|---|---|---|
| M8 | tightening torque | 19 Nm |
- Loosening the luggage strap (1) .
- Remove special tools 2 219 012 and 0 495 498 (23 4 050) .
- Install the ground strap.
- Tighten down screw (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Ground strap to transmission or body | ||
|---|---|---|
| M8 | tightening torque | 19 Nm |
- Install the bearing journal (1) in arrow direction.
- Lock the fuses (2)
in arrow direction.
- Hook the gearshift rod (1) in arrow direction into the gearshift rod joint (3) .
- Insert retaining clip (2)
.
- Replace screws (1)
.
Parts: Screws
- Install the clutch slave cylinder (2) with the holder (3) .
- Insert screws (1) and tighten.
TIGHTENING TORQUE SPECIFICATIONS
| Clutch slave cylinder to clutch housing/transmission housing | ||
|---|---|---|
| M8 x 25 Replace screws. |
Tightening Torque | 19 Nm |
- Position the holder (2) .
- Tighten the screws (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Holder on transmission cross member | ||
|---|---|---|
| Hexagon bolt for thermoplastic | Tightening torque | 2.5 Nm |
- Attach the connector (2)
in arrow direction to the holder (3)
and lock it.
The lock (1) must engage audibly.
- Feed in and install the wiring harness section (4) of the transmission wiring harness into the holder (arrow).
- Secure the clamp (3) .
- Connect and lock connectors (1)
and (2)
.
The connectors (1) and (2) engage audibly.
- Insert and install the cover (2) .
- Ensure that all locks (1)
engage audibly.
- Guide in and install wiring harness section (2) of the transmission wiring harness.
- Secure the clamps (arrows).
- Connect connectors (1)
and lock.
The connector (1) must engage audibly.
- Fasten the cable clip (1) .
- Secure the clamps (arrows).
- Feed in and install the wiring harness section (3) of the transmission wiring harness.
- Make sure that the lock (2) engages correctly.
- Tighten down screws (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Cable bracket on rear cylinder head/transmission | ||
|---|---|---|
| M6 x 20 | tightening torque | 8 Nm |
- Secure the clamps (arrows).
- Feed in the cable bracket (2)
and install it.
The lock (1) must engage audibly.
- Feed in the cable bracket (2) and install it.
The locks (1) must engage audibly.
Follow-up work
- Refer to INSTALLING THE CONTROL UNIT HOLDER .
- Refer to PARTIALLY INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING THE COVER FOR THE DME CONTROL UNIT .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to INSTALLING CENTER BULKHEAD LOWER PART .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE REAR HOOD SEAL .
- Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
- Refer to INSTALLING FRONT HEAT SHIELD .
- Refer to INSTALLING THE REAR HEAT SHIELD .
- Refer to INSTALLING THE LEFT THRUST FIELD .
- Refer to INSTALLING TANK COVER .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING THE LEFT AND RIGHT FRONT UNDERSHIELD .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT SPOILER .