New Parts Required

Precondition

Vehicle is fixed on straightening bench.

2. Battery charger is disconnected.
3. Trunk lid is open.
4. Ignition is switched off.
5. Vehicle has gone to sleep (rest state).

WARNING: High-voltage system.
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!

All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
For additional information see:
61 00... Safety instructions on handling hybrid cars
For additional information see:
61 25... Notes on repair of high-voltage battery unit

NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Contents of Body, General

NOTE: TECHNICAL INFORMATION
Observe the procedure for repair stage 3.
For additional information see: 41 00... Repair method for repair stage 3

NOTE: TECHNICAL INFORMATION
For the stripping and rebuilding operations, refer to the texts in the Commercial Service Data. See the FRU number.

NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Spot-weld bonding steel components

NOTE: TECHNICAL INFORMATION
Use only approved spot welder for repair.
For additional information see: 41 00... Workshop equipment

Preliminary work

Refer to DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM .
Refer to CHECK THAT NO VOLTAGE IS APPLIED .

Prepare the following new parts (see Electronic Parts Catalog [EPC]):
A-pillar, outer part (1)

Side frame, center (2)

Reinforcement plate, door sill (3)

NOTE: TECHNICAL INFORMATION
For additional information see: 41 00... Overview of consumables in Electronic Parts Catalog

Courtesy of BMW OF NORTH AMERICA, INC.
Following consumables are required:

Material	Quantity
Adhesive K1	1
Adhesive K2	1
Cleaning agent R1	1
Cleaning agent R2	1
T-bolt	5
Cavity sealing wax remover
Sealant D1