Install heat management module
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
- Clean the sealing surfaces (1) on the crankcase with the special tool 0 495 102 (11 4 470) .
- Replace the sealing rings (1)
.
Parts: Sealing ring
- Feed in the sealing rings (1)
at the heat management module (2)
and install.
- Correctly position the heat management module.
- Hand-tighten the bolts (1)
.
- Tighten down screws (2)
.TIGHTENING TORQUE SPECIFICATION
Heat exchange module to crankcase M6 Tightening torque 9 Nm - Connect and lock the connector (1) .
- Make sure the connector (1)
engages audibly.
- Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATION
Heat exchange module to crankcase M6 Tightening torque 9 Nm NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .- Route all cables without abrasions, do not trap and crush.
- Insert the wiring harness section (6) for the sensor system 1 and position it.
- Secure clamps (5) .
- Connect connectors (1) to (4) and lock.
- Make sure that the connectors (1)
to (4)
snap-in audibly.
- Connect connectors (1) to (3) and lock.
- Make sure that the connectors (1) to (3) snap-in audibly.
Follow-up work
- Refer to INSTALLING THE COMPLETE FULL-FLOW OIL FILTER .
- Refer to INSTALLING THE OIL FILTER ELEMENT .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE, FRONT .
- Refer to INSTALLING THE CLEAN AIR PIPE WITH THE RESONATOR .
- Refer to TOPPING UP THE MOTOR OIL .
- Refer to INSTALLING THE OIL FILLER CAP .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to CONNECTING NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to VENTING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
- Refer to IF INSTALLED: INSTALL UNDERBODY PROTECTION FOR THE STEERING .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .