32 34 030 Removing and installing/replacing airbag unit

WARNING: Observe the following instructions to avoid any risk of injury by the airbag unit.

Comply with SAFETY REGULATIONS for handling components with gas generators.
Do not exert any force on the airbag unit.
Use only specified release tool for the airbag unit.

NOTE: Incorrect handling may result in triggering of the airbag unit and thereby cause serious injury.

IMPORTANT: STEERING WHEEL must be replaced if airbag unit has been triggered!
Follow PROCEDURE AFTER AIRBAG DEPLOYMENT .

Preliminary work needed:

Refer to DISCONNECTING NEGATIVE BATTERY CABLE .

Depiction of the airbag locking point on the steering wheel:

Guide for snap-in hooks
Hole for disassembly
Snap-in hooks
Steering wheel spring

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Depiction of the airbag locking points on the airbag unit

Airbag unit
Snap-in hooks
Airbag spring groove

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Sectional view of the steering wheel and the driver's airbag.

Measurement (A): approx. 6 - 6.5 mm.

Snap-in hooks for airbag
Snap-in hooks for steering wheel

White arrow = Position of the screwdriver

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For unlocking the airbag unit, a Phillips screwdriver (1), size 2, is required.

The shaft diameter must be 6 - 6.5 mm.

In order to avoid damage to the airbag, a maximum depth to which the screwdriver can be inserted into the disassembly opening must be marked on the screwdriver (1).

To do so, mark the dimension A on the screwdriver using insulating tape (2), for example.

Dimension A = 65 mm

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First remove the right side of the airbag unit.

Turn the steering wheel (1) until the disassembly opening on the rear of the steering wheel is aligned to the steering column release lever.

Installation note:

Carefully push airbag unit in direction of steering column shaft into steering wheel with uniform pressing force until airbag engages noticeably and audibly.

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Unlock the steering wheel release lever (1).

Align the Phillips screwdriver tangentially to the steering column axis and insert it into the disassembly opening without rotating it until the airbag unit is unlocked.

IMPORTANT: Risk of damage to the airbag unit.
Do not exceed the earlier marked maximum insertion depth on the screwdriver.

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Turn the steering wheel (1) until the left disassembly opening on the rear of the steering wheel is aligned to the steering column release lever.

NOTE: Hold the airbag module in position (arrow) in order to avoid a relocking of the right side of the airbag while unlocking the left side.

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IMPORTANT: Risk of damage to the airbag unit.
Do not exceed the earlier marked maximum insertion depth on the screwdriver.

Align the Phillips screwdriver tangentially to the steering column axis and insert it into the disassembly opening without rotating it, until the airbag unit is unlocked.

The airbag can be pulled out using a little force for support.

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WARNING: Injury hazard!
The airbag unit may only be set down with the airbag itself facing up.

Tilt airbag unit (2) to one side.

Disconnect plug connection (1).

Remove airbag unit (2).

Installation note:

Make sure electrical wiring is correctly positioned.

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Installation note:

Position the airbag unit (1) on the steering wheel.

While doing so, note that the snap-in hooks of the airbag unit are fitted in the snap-in hook guides on the steering wheel and the steering wheel springs are fitted in the spring grooves.

Push the airbag unit (1), carefully and with uniform pressing force, in the parallel direction of the steering column axis into the steering wheel, until the airbag engages both audibly and noticeably.

Attention! If the snap-in hooks engage one after the other, this will lead to a flawed installation!

Check the functioning of the horn.

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