Install intake plenum

WARNING: This page is about a different car, the 2023 BMW X5, 2022 BMW X5, 2021 BMW X5, 2020 BMW X5, and 2019 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .

Route all cables without abrasions, do not trap and crush.

NOTE: TECHNICAL INFORMATION
Make sure that the connections are locked correctly. The locks must engage audibly.

Replace seals (1).
Parts: Seals

Courtesy of BMW OF NORTH AMERICA, INC.
Clean the contact surface (1).

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .

Route all cables without abrasions, do not trap and crush.

Feed in and position the left intake plenum (2).
Insert and install the wiring harness section (1) of sensor system 1 .

Courtesy of BMW OF NORTH AMERICA, INC.
Position intake plenum (A).
Tighten the screws in order from (1) to (7).

NOTE: Tighten the bolts in 360 degree steps.

TIGHTENING TORQUE SPECIFICATIONS

Intake plenum to cylinder head
M6	Tightening torque 10 Nm

Fig 1: Intake Plenum Screws Tightening Sequence

Courtesy of BMW OF NORTH AMERICA, INC.

Connect and lock coolant line (1).
Make sure that the coolant line (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Connect and lock coolant line (1).
Make sure that the coolant line (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Connect and lock coolant line (1).
Make sure that the coolant line (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Tighten down screw (1).

TIGHTENING TORQUE SPECIFICATIONS

Intake plenum to support
M6x25	Tightening torque 8 Nm

Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down screw (4).

TIGHTENING TORQUE SPECIFICATIONS

Intake plenum to support
M6x25	Tightening torque 8 Nm

Thread in and install coolant line (3).
Secure clamps (2).
Connect and lock the connector (1).
Make sure the connector (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Connect and lock the connector (1).
Make sure the connector (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Check the sealing ring (1) for damage and replace the tank vent line if necessary.

Courtesy of BMW OF NORTH AMERICA, INC.
Insert and install the tank vent line (2).
Ensure that the locking mechanisms (1) engage audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Check the sealing rings (1) for damage and replace the tank vent line (2) if necessary.

Courtesy of BMW OF NORTH AMERICA, INC.
Insert and install the tank vent line (3).
Ensure that the locking mechanisms (2) engage audibly.
Secure the tank vent line (3) to the clamp (4).
Connect and lock the connector (1).
Make sure the connector (1) engages audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Check the sealing rings (1) for damage and replace the tank vent line (2) if necessary.

Courtesy of BMW OF NORTH AMERICA, INC.
Insert and install the tank vent line (2).
Secure the tank vent line (2) to the clamp (3).
Tighten down screw (1).

TIGHTENING TORQUE SPECIFICATIONS

Tank vent line to intake plenum
Oval-head screw	Tightening torque 3 Nm

Courtesy of BMW OF NORTH AMERICA, INC.

Insert and install the tank vent line (1).
Secure the tank vent line (1) to the clamp (2).

Courtesy of BMW OF NORTH AMERICA, INC.
Fasten the wiring harness section (1) for the injectors and ignition coils to the cylinder head cover (2).

Courtesy of BMW OF NORTH AMERICA, INC.
Guide in and Install the wiring harness section (1) for the injectors and ignition coils.
The locks (arrows) must engage audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Guide in and install the wiring harness section (2) for sensor system 2 .
Ensure that the locking mechanisms (1) engage audibly.

Courtesy of BMW OF NORTH AMERICA, INC.
Check the sealing ring (1) for damage and replace the sealing ring (1) as needed.

Courtesy of BMW OF NORTH AMERICA, INC.
Insert and install charge air line (2).
Tighten down screws (1).

TIGHTENING TORQUE SPECIFICATIONS

Charge air line to throttle valve
M6x30	Tightening torque 8 Nm

Courtesy of BMW OF NORTH AMERICA, INC.

Follow-up work

Refer to INSTALLING THE TANK VENT VALVE .
Refer to INSTALLING THE LOW-TEMPERATURE COOLANT EXPANSION TANK .
Refer to INSTALLING INTAKE FILTER HOUSING .
Refer to ACTIVATING HIGH-VOLTAGE SYSTEM .
Refer to INSTALLING FLAP IN RIGHT LUGGAGE COMPARTMENT TRIM PANEL .
Refer to FILLING AND VENTING THE LOW-TEMPERATURE COOLANT CIRCUIT .
Refer to CHECKING LOW-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to INSTALLING ACOUSTIC COVER AT REAR .
Refer to INSTALLING ACOUSTIC COVER .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .