Replacing the dashboard trim

Precondition 

• The steering wheel is adjusted downwards all the way back.

Preliminary work 

• Refer to ADJUSTING THE STEERING COLUMN POSITION .
• Refer to DEACTIVATING THE 48 V ELECTRICAL SYSTEM .
• Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
• Refer to REMOVING THE REAR CENTER CONSOLE TRIM .
• Refer to REMOVING THE CARPET ON THE CENTER CONSOLE ON THE LEFT AND RIGHT SIDES .
• Refer to PARTIALLY REMOVING THE STORAGE COMPARTMENT OF THE CENTER ARMREST .
• Refer to REMOVING THE CENTER CONSOLE .
• Refer to REMOVING A-PILLAR TRIM PANEL ON THE LEFT AND RIGHT .
• Refer to REMOVING THE KOMBI TRIM .
• Refer to REMOVING RIGHT FOOTWELL TRIM  .
• Refer to REMOVING THE SIDE PANEL ON THE RIGHT DASHBOARD .
• Refer to REMOVING THE DECORATIVE STRIP ON THE RIGHT DASHBOARD .
• Refer to REMOVING THE INSTRUMENT CLUSTER (KOMBI) .
• Refer to REMOVING LEFT FOLD-OUT COMPARTMENT .
• Refer to REMOVING THE TRIM PANEL FOR PEDAL MECHANISM .
• Refer to REMOVING THE SIDE PANEL ON THE LEFT DASHBOARD .
• Refer to REMOVING THE DECORATIVE STRIP ON THE DASHBOARD ON THE LEFT .
• Refer to REMOVING LIGHT OPERATING UNIT .
• Refer to REMOVING THE AUDIO CONTROL UNIT .
• Refer to REMOVING CENTRAL INFORMATION DISPLAY (CID) .
• Refer to REMOVING THE AIRBAG UNIT (SPORTS STEERING WHEEL) .
• Refer to REMOVING THE STEERING WHEEL (SPORTS STEERING WHEEL) .
• Refer to REMOVING STEERING COLUMN SHROUD UPPER SECTION .
• Refer to REMOVING STEERING COLUMN SHROUD LOWER SECTION .
• Refer to REMOVING THE STEERING COLUMN SWITCH CLUSTER (SZL) .
• Refer to REMOVING THE TRIM FOR THE HEAD-UP DISPLAY .
• Refer to REMOVING GLOVE BOX LIGHT .
• Refer to REMOVING INSTRUMENT PANEL TRIM .

Removing the speaker trim at the dashboard 

• Lever the speaker trim (1) with the special tool  0 496 569 (00 9 325)  upwards and out of the  clamps (2) and remove.

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  Removing the defrost outlet 

• Pull off the defrost outlet (1) towards the rear from the detents.

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  Removing the speaker holder on the dashboard 

• Loosen screws (1).
• Slightly pull out the speaker holder (2) with the loudspeakers and fold to the side.

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• Unlock plug connection (1) and disconnect.
• Remove the speaker holder (2).

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  Removing front passenger airbag 

  WARNING: Pyrotechnic components  .
  Danger! Immobilization period-threatening injuries! 

  • All work on pyrotechnic parts may be carried out by technically experienced and appropriately trained personnel only.
  • Replace any damaged part or ones that have been dropped.
  • For additional information see: 72 00... SAFETY REGULATIONS ON HANDLING AIRBAG SYSTEM COMPONENTS/GAS GENERATORS .
  WARNING: Airbag unit  .
  Danger! Immobilization period-threatening injuries! 

  • Before performing any work on the airbag, always disconnect the battery ground lead from the battery.
  • Airbag unit may only be set down with the cushion (airbag itself) facing upwards.
  • For additional information see: 72 00... SAFETY REGULATIONS ON HANDLING AIRBAG SYSTEM COMPONENTS/GAS GENERATORS
• Case 1: Front passenger airbag is attached with 6 screws  .
• Loosen screws (1).
• Remove front passenger airbag (2).

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• Case 2: Front passenger airbag is attached with 12 screws  .
• Loosen screws (1).
• Remove front passenger airbag (2).

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• Case 3: Front passenger airbag is attached with 11 screws  .
  NOTE: TECHNICAL INFORMATION 
  The marked screw point 3  serves as an example for the unused  screw point.
• Identify the unused screw point (3) on the instrument panel.

  Screw point (3) must not be reused during installation, see "Installing the front passenger airbag".

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• Loosen screws (1).
• Remove front passenger airbag (2).

  Removing the glove compartment (dashboard removed) 

• Loosen screws (1).

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• Release the covers (1) from the glove compartment in arrow direction with the special tool 0 493 681 (64 1 020) .
• Loosen screws (2).

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• Release the screws (1) from the rear on the hinge of the glove compartment.

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• Slightly lift the glove box lid (1) as shown and release the screws (2).
• Carefully feed out the glove compartment from the dashboard, and while doing so, unlock and disconnect all the plug connections.

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• Remove the air ducts (1).
• Replace the trim panel for the instrument panel.

  Parts:  Dashboard trim

• Install air ducts (1).

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• Remount any existing cables on the new dashboard trim.
• If necessary, remount the sticker for the vehicle identification number on the new dashboard trim  .

  Installing the glove compartment (dashboard removed) 

• Guide the glove compartment into the dashboard and also connect and lock all plugs.
• Slightly raise the glove box lid (1) as shown and tighten the screws (2).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Glove compartment to dashboard
  screw
  	Tightening torque	1.8 Nm

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• Tighten the screws (1) from behind on the hinge of the glove compartment.
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Glove compartment to dashboard
  screw
  	Tightening torque	1.8 Nm

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• Tighten screws (2).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Glove compartment to dashboard
  screw
  	Tightening torque	1.8 Nm

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• Installing covers (1) on the glove compartment.
• Tighten the screws (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Glove compartment to dashboard
  screw
  	Tightening torque	1.8 Nm

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  Installing the front passenger airbag 

  WARNING: Airbag unit  .
  Danger! Immobilization period-threatening injuries! 

  • Before performing any work on the airbag, always disconnect the battery ground lead from the battery.
  • Airbag unit may only be set down with the cushion (airbag itself) facing upwards.
  • For additional information see: 72 00... SAFETY REGULATIONS ON HANDLING AIRBAG SYSTEM COMPONENTS/GAS GENERATORS
  WARNING: Pyrotechnic components  .
  Danger! Immobilization period-threatening injuries! 

  • All work on pyrotechnic parts may be carried out by technically experienced and appropriately trained personnel only.
  • Replace any damaged part or ones that have been dropped.
  • For additional information see: 72 00... SAFETY REGULATIONS ON HANDLING AIRBAG SYSTEM COMPONENTS/GAS GENERATORS .
  NOTE: TECHNICAL INFORMATION 
  The screw connection of the front passenger airbag to the instrument panel depends on whether the removed parts or new parts are installed. Note the following case distinction.
• Variant A (installation of the removed front passenger airbag on a new instrument panel) 

  Position passenger airbag (2).

  Fasten the front passenger airbag (2) with screws 12  .

  Tighten the screws (1).

  A retorque of the screws using the torque wrench is not permitted! 

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  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Front passenger airbag to dashboard
  Oval-head screw for thermoplastic
  	Tightening torque	2.5 Nm

• The tightening torque must be applied on at least 11  screws.
• The one screw for which the tightening torque cannot be reached must be removed  .
• If the tightening torque is not reached for more than one screw, the instrument panel must be replaced.
• Variant B (installation of a new front passenger airbag on the removed instrument panel) 

  The removed front passenger airbag was fastened with 6 screws  .

• Position passenger airbag (2).
• Fasten the front passenger airbag (2) with screws 12  .
• Tighten the screws (1).

  A retorque of the screws using the torque wrench is not permitted! 

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  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Front passenger airbag to dashboard
  Oval-head screw for thermoplastic
  	Tightening torque	2.5 Nm

• The tightening torque must be applied on at least 11  screws.
• If the tightening torque is not reached for more than one screw, the instrument panel must be replaced.
• Variant C (installation of a new front passenger airbag on the removed instrument panel) 

  The removed front passenger airbag was fastened with 11 screws  .

  Position passenger airbag (2).

  NOTE: TECHNICAL INFORMATION 
  The marked screw point 3  serves as an example for the unused  screw point.

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• Do not  use the marked screw point (3) when removing the front passenger airbag.

  Fasten the front passenger airbag (2) with 1  1 screws at the same screw points already used  .

• Tighten down screws (1).

  A retorque of the screws using the torque wrench is not permitted! 

  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Front passenger airbag to dashboard
  Oval-head screw for thermoplastic
  	Tightening torque	2.5 Nm

• Make sure that the tightening torque is reached in all 11  screws.
• If the tightening torque is not reached for a screw, the instrument panel must be replaced.

  Check 

  NOTE: TECHNICAL INFORMATION 
  Although the screws were correctly tightened using the torque wrench, it is possible that the screw head is not seated without a gap. The following procedure is applicable to all present cases  .
• Check if all the screw heads (1) rest without any gaps as shown (using a thin paper strip (2)).

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  Result 

  » The paper strip (2) slides under the screw head (1). The screw (1) does not rest without any gaps. The threaded connection is not  correct.

  Measure

  • Release screw (1) and tighten it once again to the same, prescribed tightening torque without retorque  .

    Increasing the tightening torque in order to seat the screw head in the correct position is not permitted! 

    Repeating the threaded connection is only permitted once per screw point  .

  Result 

  » The paper strip (2) does not  slide under the screw head (1). The screw (1) rests without any gaps. The threaded connection is correct.

  Measure

  • No action required.

  Result 

  » The paper strip (2) passes under the screw head (1) despite one  repeated threaded connection. The screw (1) does not  rest without a gap despite one  repeated threaded connection. The threaded connection is not  correct.

  Measure

  • Replace the instrument panel.

  Installing the defrost outlet 

• Feed in the defrost outlet (1) and lock on the detents.

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  Install the speaker holder on the dashboard 

• Install the speaker holder (2).
• Connect plug (1).

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• Correctly position the speaker holder (2).
• Tighten the screws (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Dashboard
  screw
  	Tightening torque	1.8 Nm

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  Installing the speaker trim at the dashboard 

• Check the clamps (1) for damage and replace them if necessary.

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• Correctly position the speaker trim (1) and engage it in at the clamps (2).

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Follow-up work 

• Refer to INSTALLING INSTRUMENT PANEL TRIM .
• Refer to INSTALLING THE GLOVE BOX LIGHT .
• Refer to INSTALLING THE TRIM FOR THE HEAD-UP DISPLAY .
• Refer to INSTALLING THE STEERING COLUMN SWITCH CLUSTER (SZL) .
• Refer to INSTALLING STEERING COLUMN SHROUD LOWER SECTION .
• Refer to FITTING STEERING COLUMN SHROUD UPPER SECTION .
• Refer to INSTALLING THE STEERING WHEEL (SPORTS STEERING WHEEL) .
• Refer to INSTALLING THE AIRBAG UNIT (SPORTS STEERING WHEEL) .
• Refer to INSTALLING THE CENTRAL INFORMATION DISPLAY (CID) .
• Refer to INSTALLING AUDIO CONTROL UNIT .
• Refer to INSTALLING THE LIGHT OPERATING UNIT .
• Refer to INSTALLING THE DECORATIVE STRIP ON THE DASHBOARD ON THE LEFT .
• Refer to INSTALLING THE SIDE PANEL ON LEFT DASHBOARD .
• Refer to INSTALLING FOLD-OUT COMPARTMENT ON THE LEFT .
• Refer to INSTALLING THE TRIM PANEL FOR THE PEDAL ASSEMBLY .
• Refer to INSTALLING RIGHT FOOTWELL TRIM  .
• Refer to INSTALLING THE DECORATIVE STRIP ON THE RIGHT DASHBOARD .
• Refer to INSTALLING THE INSTRUMENT CLUSTER (KOMBI) .
• Refer to INSTALLING THE INSTRUMENT CLUSTER TRIM .
• Refer to INSTALLING THE SIDE PANEL ON DASHBOARD ON THE RIGHT .
• Refer to INSTALLING LEFT AND RIGHT A-PILLAR TRIM PANEL .
• Refer to INSTALLING THE CENTER CONSOLE .
• Refer to PARTIALLY INSTALLING STORAGE COMPARTMENT OF CENTER ARMREST .
• Refer to INSTALLING THE CARPET ON THE CENTER CONSOLE AT LEFT AND RIGHT SIDES .
• Refer to INSTALLING THE REAR CENTER CONSOLE TRIM .
• Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
• Refer to ACTIVATING THE 48 V ELECTRICAL SYSTEM .