Replace door trim panel
Preliminary work
- Refer to REMOVING THE MIRROR TRIANGLE COVER . .
- Refer to REMOVING FRONT DOOR TRIM PANEL .
Adjusting the door trim panel
- Adjust the new door trim panel (1) in the marked areas in the same way as the previous door trim panel.
Removing the left power window switch
- Unlock locking pins (1) and pull out from the door trim panel (3).
- Unlock and disconnect connector (2).
- Remove the power window switch with the switch trim (1) from the door trim panel (2) in the arrow direction.
Removing the Bowden cable for the inner door opener
- Release the locking mechanism (1) and remove the Bowden cable (2) toward the top.
The Bowden cable will thread itself out.
Remove the decorative strip from the door trim panel
- Loosen screws (1).
- Carefully drill out the spot-weld (2) and grind.
- Unclip the decorative strip (1) from the clamps (2) and remove.
Removing the speaker cover from the door trim panel
- Carefully drill out all marked welding spots (arrows) and grind off if necessary.
- Release the speaker cover (1) at the detents (2) and remove.
Installing the speaker cover from the door trim panel
- Saw off all welding pins on the speaker cover (1) along the molding (2).
- Remove welding remnants on door trim panel with a scalpel.
- Install the speaker cover (1) and lock on the detents (2).
Welding pins must not protrude from the door trim panel.
- Screw in and tighten the repair screws (arrows).
| Decorative strip/speaker trim to door trim panel | ||
|---|---|---|
| screw | Tightening torque | 1.8 Nm |
Install the decorative strip on the door trim panel
- Install the decorative strip (1) and clip it in at the clamps (2).
- Install the decorative strip (1).
- Screw in the repair screws (1) and tighten.
| Decorative strip/speaker trim to door trim panel | ||
|---|---|---|
| screw | Tightening torque | 1.8 Nm |
Removing the inner door opener
- Carefully drill out or grind down all marked spotwelds (arrows).
- Release the inner cover (1) at detents (2) and remove.
Install inner door opener
- Saw off all the welding pins on the inner door opener (1) along the molding (2).
- Remove welding remnants on door trim panel with a scalpel.
- Install the inner door opener (1) and lock on the snap-in lugs (2).
- Screw in and tighten the repair screws (arrows).
| Inner door opener to door trim panel | ||
|---|---|---|
| screw | Tightening torque | 2.3 Nm |
Installing the Bowden cable for the inside door opener
- Push the inner door handle in closed direction.
- Engage the Bowden cable (2) into the lock (1) towards the front/bottom.
The Bowden cable (2) must be correctly positioned in the provided holders.
- Remount the vehicle wiring harness on the new door trim panel.
Installing left power window switch
- Correctly position the power window switch with switch trim (1) and install in the door trim panel (2).
- Install the locking pins (1) in the door trim panel (3) and lock.
- Connect connectors (2) and lock.
If installed: Pressing the contour for the button for the pressurized tank release into the door trim panel
Careless handling of tools and sharp-edged components .
Scratches, surface damage .
- Protect working area.
- Handle tools and components carefully.
- Abut the special tool 2 466 468 on the door trim panel of the system as shown. Pay attention to left and right-hand drive vehicles.
- Transfer bores (2) and (3) from special tool 2 466 468 to the door trim panel.
The bores must be transferred exactly.
- Drill through the holes (2) and with small drill of the special tool 2 444 402.
The bores must be drilled exactly.
- Drill through the center bore (2) with the large drill of the special tool 2 444 402.
- Disassemble special tool 2 444 402.
- Position the lower part (1) of special tool 2 444 402 as shown at the top of the door trim panel and insert screw (2).
- Put together special tool 2 444 402 as shown.
- Align special tool 2 444 402 with the marks and compress by turning the nut (3) in the clockwise direction.
- Release nut (3) after cutting through the door trim panel.
- Remove the special tool 2 444 402.
- Press out the punching residue from the special tool 2 444 402 using the pressing-off tool.
Follow-up work
- Refer to INSTALLING FRONT DOOR TRIM PANEL .
- Refer to MOUNTING MIRROR TRIANGLE COVER .