Mounting the cylinder head on the assembly jig
WARNING: This page is about a different car, the 2023 BMW X5, 2022 BMW X5, 2021 BMW X5, 2020 BMW X5, and 2019 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
- Have the set of special tools 0 495 187 (00 2 300)
ready.
Number Description 1 Assembly jig 2 Flange 3 Crank 4 cover panel 5 shelf 6 Rear shaped part 7 Collection pan 8 Front shaped part 9 Front wheel 10 Rear wheel with stop 11 Mat - Have the set of special tools 0 494 362 (11 9 000)
ready.
Number Description 1 Stand 2 Rod 3 Adapter 4 Lug 5 Quick fastener 6 Aluminum frame insert 7 Shaped part 8 Plastic shaped part 9 lever 10 Hook 11 Valve spring cage 12 Valve spring cage 13 Valve spring cage 14 Valve spring cage 15 Valve spring cage 16 Valve spring cage 17 Valve spring cage - Prepare the special tool 2 220 718
.
- Position flange (1) on the assembly jig (2).
- Tighten screws (arrows).TIGHTENING TORQUE SPECIFICATIONS
Flange on assembly jig M14X30 tightening torque 135 Nm - Prepare the special tool 0 490 567 (11 0 020)
.
- Feed in and install the device (1) in arrow direction on the flange (2).
- Make sure that the lock (3) engages audibly.
- Loosen screw (1).
- Feed out the rod (2) in arrow direction and set it aside.
- Prepare plastic shaped parts (1) with the shaped parts (2) and aluminum frame insert (3).
- Slide the quick-release bracket (1) in arrow direction up to the stop.
- Position completed aluminum frame insert (1) centered
on the device (2).
- Position the cylinder head (1) with the special tool 2 220 718
and the special tool 0 490 567 (11 0 020)
on the device (2).
- Position the cylinder head (1) correctly on the completed aluminum frame insert (2).
- Lower the special tool 2 220 718 .
- Guide out special tool 0 490 567 (11 0 020) on the cylinder head (1) and remove.
- Remove special tool 2 220 718
and set it aside.
- Feed in and install the rod (1) in arrow direction.
- Hand-tighten the bolt (2).
- Position the screw connection (1) on the cylinder head (2).
- Position the screw connection (1) on the cylinder head (2).
- Keep the screws (1) (M10x90 ) ready from the special tool 0 494 150 (11 9 440).
- Keep the washers (2) ready from the special tool 0 494 150 (11 9 440).
- Tighten the screws (1) from the special tool 0 494 150 (11 9 440).TIGHTENING TORQUE SPECIFICATIONS
Cylinder head on device M10X90x1.5 tightening torque 30 Nm - Turn the device (2) on the crank (1) by 180° in arrow direction.
- Lock the quick-release bracket (1) in arrow direction.
- Turn the device (2) on the crank (1) by 180° in arrow direction.