Install exhaust system
CAUTION:
Component with heavy weight
.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Grinding dust from grinding of components
.
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
NOTE:
Schematic diagram is for example purposes. Some parts may differ in certain details.
- Check all the rubber mounts (1) of the exhaust system for damage.
- Replaced damaged rubber mounts.
Parts: Rubber mount
CAUTION: Shavings resulting from sawing or grinding components .
Injury hazard!- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand protection.
- Version A:
Open the weld seam (1) with a conventional tool.
- Remove the circlip (2).
- Replace the clamps to the left and right.
Parts: Clamps
- Feed in exhaust system with three persons.
- Connect exhaust system to catalytic converters.
- Replace nuts (2).
Parts: Nuts
- Tighten nuts (2).TIGHTENING TORQUE SPECIFICATIONS
Rear silencer to body/bumper support M8
Replace nuts.Tightening torque 19 Nm - Connect and lock the connectors (1) at left and right.
The connectors (1) must engage audibly.
- Replace the screw (1).
Parts: Screw
- Tighten the screw (1) to the left of the rear axle support.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system to rear axle carrier M8x25
Replace screw.tightening torque 28 Nm - Replace the screw (1).
Parts: Screw
- Tighten the screw (1) to the right of the rear axle support.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system to rear axle carrier M8x25
Replace screw.tightening torque 28 Nm - Version A:
Tighten the clamp (1) on the left.
TIGHTENING TORQUE SPECIFICATIONSExhaust system/front silencer to catalytic converter cl.
If necessary, replace clamp.tightening torque 47 Nm - Version A:
Tighten the clamp (1) on the right.
TIGHTENING TORQUE SPECIFICATIONSExhaust system/front silencer to catalytic converter cl.
If necessary, replace clamp.tightening torque 47 Nm - Version B:
Replace the seals (1).
Parts: Seals
- Version B:
Replace nuts (1).
Parts: Nuts
- Tighten nuts (1).
- Version B:
Replace nuts (1).
Parts: Nuts
- Version B:
Tighten nuts (1).
- Version B:
Tighten the union nuts (1).
- Version B:
Tighten the union nuts (1).
Follow-up work