Installing windshield

• Prepare the glue cartridge with the standard nozzle C.
• Apply bead joint in area (1)  .
• Apply adhesive bead within the mark on the windshield.

  Cut	A-A	B-B	c-c
  a = Position of the adhesive bead	2 ±2 mm	3 ±2 mm	2 ±2 mm
  b= Width of adhesive bead	8±1 mm	8±1 mm	8±1 mm
  h = Height of adhesive bead	14-16 mm	14-16 mm	14-16 mm

  Courtesy of VOLVO CARS CORPORATION

• Adhere to the geometry of the adhesive bead to make sure that one glue cartridge is sufficient for the complete windshield.
• Carefully perform the following operations on the windshield (1)  with suction lifter:
  • running it in parallel to the A-pillar
  • feed it in the area (A) on left and right below the side panel
  • Position at top
  • Align sides evenly
  • Press upwards until seal rests evenly on roof
  • press evenly all around
  • fix with adhesive tape on the roof

  Courtesy of VOLVO CARS CORPORATION

• Measure the recessed (A)  of the windshield (1)  to the roof outer skin (2) with the special tool  0 495 259 (51 0 010) 
• Adjust the recessed (A)  .

  Courtesy of VOLVO CARS CORPORATION

  TECHNICAL DATA SPECIFICATION
  
  

  Gap dimension windshield to roof outer skin
  1 windshield; 2 roof i outer skin	a  4.4+1.2-1.2 mm
  Courtesy of VOLVO CARS CORPORATION	b  0.5+1.5-1.5 mm

  TECHNICAL DATA SPECIFICATION
  
  

  Gap dimension windshield to roof outer skin
  1 windshield; 2 roof a  outer skin	a  4.4+1.2-1.2 mm
  Courtesy of VOLVO CARS CORPORATION	b  5.6+1.5-1.5 mm

• Position the windshield (1)  in such a way that the rubber frame (3)  lies even and parallel to the roof outer skin (2)  .

Follow-up work 

• Refer to CONNECTING CONNECTOR TO THE RAIN-LIGHT-SOLAR-CONDENSATION SENSOR .
• Refer to INSTALLING KAFAS CAMERA (MID VARIANT) .
• Refer to INSTALLING KAFAS CAMERA (HIGH VERSION) .
• Refer to INSTALLING LEFT AND RIGHT A-PILLAR TRIM PANEL .
• Refer to INSTALLING THE INTERIOR REARVIEW MIRROR .
• Refer to INSTALLING THE COVERS FOR THE INTERIOR MIRROR .
• Refer to INSTALLING WINDSHIELD PANEL COVER .
• Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
• Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
• Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
• Refer to INSTALLING LEFT AND RIGHT GUTTER STRIP ON THE WINDSHIELD .
• Refer to CALIBRATE KAFAS CAMERA .