Install the rear window
NOTE:
TECHNICAL INFORMATION
The glass activator is used for adhesion between glass or ceramic glass and the adhesive. Therefore, a thin, homogeneous and continuous line of glass activator must be applied. If the window glass is to be reused with a cut-back adhesive bead, glass activator is not needed.
The glass activator may not be applied in the field of view or the point grid. Fresh glass activator in the field of view must immediately be wiped off because hardened glass activator will leave a haze behind.
The glass activator is used for adhesion between glass or ceramic glass and the adhesive. Therefore, a thin, homogeneous and continuous line of glass activator must be applied. If the window glass is to be reused with a cut-back adhesive bead, glass activator is not needed.
The glass activator may not be applied in the field of view or the point grid. Fresh glass activator in the field of view must immediately be wiped off because hardened glass activator will leave a haze behind.
- Apply primer 206 to the glass roof so that there is a wide trace of primer next to the crushed adhesive bead.TECHNICAL DATA SPECIFICATION
Sika primer 206 Protrusion of the glass activator track opposite the crimped adhesive bead 1 mm... 2 mm Air drying time at over 15°C 10 min Air drying time at under 15°C 30 min - Immediately clean the unwanted area of the primer 206.CONSUMABLE SPECIFICATION
Cleaning agent R2 500 ml 83190417324 - Prepare the standard tool.
Standard tool:
Cordless cartridge gun
Cordless cartridge gun
81 49 2 405 782
- Prepare the adhesive.ADHESIVE SPECIFICATION
Window glass adhesive (single cartridge) 300 ml, Rest of World 83192289286 300 ml, USA 83192289181 300 ml, CHN 83192180002 - Prepare a standard nozzle C.TECHNICAL DATA SPECIFICATION
C-nozzle For windshields, rear windows, and body-specific side window glass Diameter A 7.5+1-1 mm Height B 13+1-1 mm - Check the retaining lugs (arrows) for damage.
The retaining lugs (arrows) must not bent or missing.
- Make sure that the trim strip (1) is not bent.
- Position trim strip (1) on side window (2) correctly and press it into the seal carefully.
- Fasten special tool 0 492 609 (51 3 010) on side window (2) (moisten the suction lifter slightly).
- Apply adhesive bead (1) along the rubber overmolding (2) on the side window (3).TECHNICAL DATA SPECIFICATION
Adhesive bead of the side window Width a 8+3-1 mm Height b 12 +1-2 mm Processing time max. 7 min - Coat bead joint.
- Place the side window (1) with the special tool 0 492 609 (51 3 010) on the side panel and guide in with the guide pins (2).
- Engage the side window (1) into the hook and loop tape (Dual Lock tape) (3) and the guide pins (2).
- Secure the side window (1) with the yellow plastic adhesive tape (4) on the body.CONSUMABLE SPECIFICATION
Yellow plastic adhesive tape 83199410979
Follow-up work
- Refer to INSTALLING C-PILLAR TRIM PANEL .
- Refer to INSTALLING D-PILLAR TRIM PANEL .
- Refer to INSTALLING COVER OF THE SEAT BELT FINISHER STRIP .