Installing upper oil sump section (engine removed)
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NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
NOTE:
RISK OF DAMAGE
Careless handling of tools and sharp-edged components.
Scratches. surface damage.
Careless handling of tools and sharp-edged components.
Scratches. surface damage.
- Protect working area.
- Handle tools and components carefully
NOTE:
TECHNICAL INFORMATION
Clean all belt fittings with microencapsulated male and female threads.
Shavings or other debris must not remain in the components.
If a microencapsulated screw is reused, it must be coated with the following screw locking agent: Loctite 243, medium strength .
The screw connection must be completed within 10 minutes as hardening begins after this period.
Clean all belt fittings with microencapsulated male and female threads.
Shavings or other debris must not remain in the components.
If a microencapsulated screw is reused, it must be coated with the following screw locking agent: Loctite 243, medium strength .
The screw connection must be completed within 10 minutes as hardening begins after this period.
- Clean all threads for attachment with a suitable screw tap M8 (1).
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Clean sealing surface (1).
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
- Clean sealing surface (1).
- Screw special tools 0 496 121 (11 8 781) and 0 496 120 (11 8 780) to the upper oil sump section (1) hand-tight.
- The special tools 0 496 121 (11 8 781) and 0 496 120 (11 8 780) must lie flat on the crankcase.
NOTE:
TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES
For additional information see: OVERVIEW OF CONSUMABLES
- Apply the sealant (1) as shown on the special tool 2 469 803 .
Sealing compound
| Loctite 5970 liquid sealing compound Processing time <10 minutes at room temperature | 50ml, Cartridge | 83190404517 |
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Apply the prescribed amount of sealant to the separation points in the marked area.
Using more than the recommended amount of sealant may result in leakage .
Specified amount of sealing compound
| Height | 4 | mm |
| Diameter | 4 | mm |
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Apply the prescribed amount of sealant to the separation points in the marked area.
Using more than the recommended amount of sealant may result in leakage .
Specified amount of sealing compound
| Height | 4 | mm |
| Diameter | 4 | mm |
- Replace the seal (1).
Parts : Seal
- Position seal (1) on upper oil sump section.
NOTE:
TECHNICAL INFORMATION
Microencapsulated screws must be replaced and may not be reused.
The screw lining must be completed within 10 minutes, as the hardening begins after this time period. Microencapsulated screws must not be retightened.
Microencapsulated screws must be replaced and may not be reused.
The screw lining must be completed within 10 minutes, as the hardening begins after this time period. Microencapsulated screws must not be retightened.
- Position upper oil sump section (3) with the seal on the crankcase.
- Replace screws (1) and (2). Observe screw lengths.
| Screws | Installation location, see overview |
| M8 x 25 | 1, 3, 4, 5, 7, 8, 9, 11, 12, 14, 15, 16, 17, 18, 19, 20 |
| M8 x 45 | 2, 6, 10, 13, 21, 22, 23, 24, 25 |
- Tighten down screws (1) and (2).
Tightening torques
| Initial torque of upper oil sump section | ||
| M8x25, M8x45 Replace screws. |
tightening torque | 5 Nm |
NOTE:
TECHNICAL INFORMATION
Microencapsulated screws must be replaced and may not be reused.
The screw lining must be completed within 10 minutes, as the hardening begins after this time period. Microencapsulated screws must not be retightened.
Microencapsulated screws must be replaced and may not be reused.
The screw lining must be completed within 10 minutes, as the hardening begins after this time period. Microencapsulated screws must not be retightened.
- Replace screws (3) to (25). Observe screw lengths.
| Screws | Installation location, see overview |
| M8 x 25 | 1, 3, 4, 5, 7, 8, 9, 11, 12, 14, 15, 16, 17, 18, 19, 20 |
| M8 x 45 | 2, 6, 10, 13, 21, 22, 23, 24, 25 |
NOTE:
TECHNICAL INFORMATION
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage.
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage.
- Tighten screws (1 to (25) in the screwing sequence.
Tightening torques
| Oil sump upper section to crankcase | ||
| M8x25, M8x45 Replace screws. |
1. Joining torque | 27 Nm |
| 2. tightening torque | 27 Nm | |
- Secure cable (1) to the clamp (2).
- Secure clamp (arrow).
- Install and tighten the oil pressure sensor (3).
Tightening torques
| Oil pressure sensor | ||
| M12x1.5 | Tightening torque | 15 Nm |
- Connect connectors (2) and lock.
The connector (2) must engage audibly.
- Connect connectors (1) and lock.
The connector (1) must engage audibly.