Installing windscreen (security vehicle)

CAUTION: Heavy component .
Heavy components can lead to injury or damage .

Remove and install heavy components with the aid of another person/other persons.

Fix all the cables and retaining tabs (1) with yellow adhesive tape before installing.

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NOTE: RISK OF DAMAGE
Damage to the windshield .
Prolonged storage of the windshield on the inside edge can damage the polycarbonate coating .

It is mandatory to turn the windshield over (while supporting it) and place it on the outer side before storing it for extended periods.

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Place the windscreen prepared for installation down with inside facing downwards on storage (3).
Position the special tool 0 494 821 (51 0 100) over the windshield.
Release the clamping bolts (1) on the left and right.
Position the special tool 0 494 850 (51 0 104) on the windscreen in such a way that the 4 suction cups in the center on the windscreen.
Switch on vacuum pump and close valve.

NOTE: TECHNICAL INFORMATION
It is mandatory to observe the operating instructions for the special tool used.

Make sure that the needle of the vacuum gauge (1) is in the green area.

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Raise the windscreen with the special tool 0 494 850 (51 0 104).
Secure windshield against falling with cargo straps (1).
Position the windscreen with the special tool 0 494 850 (51 0 104) over the windscreen opening.

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Release clamping bolts (1) on the left and right.
Roughly align the windscreen in the angle of slope with the windscreen opening.
Swivel the cargo straps (2) over the windshield.
After lowering the windscreen tighten the clamping bolts (1) to make the adjusting of the windscreen easy in future.

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Measure the gap dimension of the windscreen (1) at the A-pillar (2) on the left and right with a ruler (3).
Center the windscreen with a lateral movement.

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To avoid creaking noises, make sure the windscreen is not resting on the instrument panel (1).
Check the distance with a sheet of paper (2).
Correct height of windscreen, using spacers if necessary.
If necessary, repeat the adjustment procedure several times.

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Preparing installation of the windshield

Protect the vehicle interior against contamination.
Clean body aperture (1) with adhesive bead.

CONSUMABLE SPECIFICATIONS

Cleaning agent R2

500 ml

83190417324

Clean the painted metal surfaces without the adhesive bead.

CONSUMABLE SPECIFICATIONS

Cleaning agent R1

100 ml, Bottle

83192211217

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After cleaning, allow to air out.

TECHNICAL DATA SPECIFICATIONS

Air drying time after cleaning
Window glass or painted panel without residual adhesive bead	5 min
Body with adhesive bead	15 min

Shortly before adhesion with the standard tool, remove adhesive bead (1) on the body aperture.

Standard tool:

Pinchweld scraper set

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81 62 0 410 436

NOTE: TECHNICAL INFORMATION
Do not touch the adhesive bead after cutting or allow it to come into contact with cleaning agents.

Apply the pinchweld scraper as shown and cut back the adhesive bead (1).

TECHNICAL DATA SPECIFICATIONS

Residual height of the adhesive bead
Residual height of the adhesive bead	max. 1 mm

Be sure to touch up paintwork damage.
Sand large-scale damage down to the bare metal and coat.

TECHNICAL DATA SPECIFICATIONS

HS-AM multi-base filler VOC
Layer thickness	30 μm... 40 μm
Hardening time with infrared	10 min
Hardening time without infrared 60°C	30 min
Hardening time without infrared 20°C	1 Tag

Prepare the standard tool.

Standard tool:

Cordless cartridge gun

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Courtesy of BMW OF NORTH AMERICA, INC.

81 49 2 405 782

Prepare the adhesive.

ADHESIVE SPECIFICATIONS

Window glass adhesive Rest of World

300 ml, Cartridge

83192289286

Use standard nozzle C.

TECHNICAL DATA SPECIFICATIONS

C-nozzle
For windshields, rear windows, and body specific side window glass	Diameter A	7.5 ⁺¹_-1 min
	Height B	13 ⁺¹_-1 mm

CONSUMABLE SPECIFICATIONS

C-nozzle

83192155589

Make sure that the adhesive bead corresponds to the following dimensions:

ADHESIVE SPECIFICATIONS

Window glass adhesive Rest of World

300 ml, Cartridge

83192289286

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Apply adhesive in area (1).

ADHESIVE SPECIFICATIONS

Window glass adhesive Rest of World

300 ml, Cartridge

83192289286

Distance (x) of the adhesive bead to the windscreen opening (approx. 3 mm).
Coat bead joint.

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Use special tool 0 494 850 (51 0 104) to pick up windscreen from the storage and position over the windscreen opening.

NOTE: RISK OF DAMAGE
Damage to the windshield .
If the windshield is fitted on the outer corners, the windshield can break .

Do not fit the windshield on the outer corners; it must be fit evenly.

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While inserting the windscreen, make sure that both the upper corners of the side panels (2) on the left and right are not damaged.
Make sure that the adhesive bead is not touched when inserted.
Deposit windscreen in windscreen opening and even out gap dimensions on A-pillar on left and right.
Switch off the vacuum pump, open the changeover valve (3) and remove the special tool from the vehicle.
If necessary, carefully correct the position of the windscreen with the special tool 0 492 609 (51 3 010).
Press upwards until the rubber frame of the windshield rests evenly on the roof.
Fix the windscreen in this installation position with yellow plastic adhesive tapes (1).

CONSUMABLE SPECIFICATIONS

Yellow plastic adhesive tape

83199410979

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NOTE: The operations shown only for one side must be carried out on both sides.

Feed in the retaining tabs (2).

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NOTE: The operations shown only for one side must be carried out on both sides.

Position the mounting plates (2).
Tighten nuts (1).

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If necessary, connect existing connector of the windscreen heating in the areas (1).

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Follow-up work

Refer to CONNECTING CONNECTOR TO THE RAIN-LIGHT-SOLAR-CONDENSATION SENSOR .
Refer to INSTALLING KAFAS CAMERA (MID VARIANT) .
Refer to INSTALL KAFAS CAMERA (HIGH VERSION) .
Refer to INSTALLING A-PILLAR TRIM PANEL, LEFT AND RIGHT .
Refer to INSTALLING THE INTERIOR REARVIEW MIRROR .
Refer to INSTALLING THE COVERS FOR THE INTERIOR MIRROR .
Refer to INSTALLING WINDSHIELD PANEL COVER .
Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to INSTALLING LEFT AND RIGHT GUTTER STRIP ON THE WINDSHIELD .
Refer to INSTALLING HOOD .
Refer to INSTALLING JET CHAIN PARTIALLY .
Refer to CALIBRATE KAFAS CAMERA .